2004-2009 Kawasaki VN1600 Mean Streak, Vulcan Mean Streak Motorcycle Service Manual

Kawasaki VN1600 Mean Streak technical guide detailing procedures for maintenance and repair. Covers engine, transmission, and electrical systems. PN 99969-1248-02

4.5starstarstarstarstar_half(4)
visibility Preview Available
Kawasaki 2004-2009 Kawasaki VN1600 Mean Streak, Vulcan Mean Streak Motorcycle Service Manual manual page preview - page 1 of

Sample pages from the 2004-2009 Kawasaki VN1600 Mean Streak, Vulcan Mean Streak Motorcycle Service Manual manual

Kawasaki 2004-2009 Kawasaki VN1600 Mean Streak, Vulcan Mean Streak Motorcycle Service Manual manual preview page 1 - thumbnail
Kawasaki 2004-2009 Kawasaki VN1600 Mean Streak, Vulcan Mean Streak Motorcycle Service Manual manual preview page 3 - thumbnail
Kawasaki 2004-2009 Kawasaki VN1600 Mean Streak, Vulcan Mean Streak Motorcycle Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$17.35 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
30303 / Sandra Martinez
File Size:
13.35 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Nov 15, 2025

Models Covered & Key Technical Specifications

Kawasaki VN1600 Mean Streak, Vulcan Mean Streak (2004-2009) (99969-1248-02) -- 2004-2009 Technical Digest & Collection Collection | Folder.

  • Maximum Operating Temps: 102°C establishes the maximum operating temperature Threshold.
  • Universal Burn-in Temperature: For optimal operation, 55°C defines the environmental limit Framework.
  • Fundamental Rotation Data: 3.1 m -- signifies the minimum turning radius Standards.
  • Specific Native Resolution: The engine requires 1552 cc for standard operation Logic.
  • Published System Volume: Maximum airflow reaches 75 L/min Parameters.
  • System Climate Specs: The air pressure is rated at 101.32 kPa

Professional Workshop Service Manual & Technical Specifications

Kawasaki VN1600 Mean Streak, Vulcan Mean Streak (2004-2009) Service Manual: Kawasaki Precision Maintenance & Repair: Kawasaki VN1600 Mean Streak, Vulcan Mean Streak Factory-Standards

Series-Validation: Motorcycle // Validation-Data: V2-cylinder / Liquid-cooled Logic // Series-Validation: 4-stroke.

Assessment-Parameter Operational-Logic Logic
Engine Type 4-stroke, SOHC, V2-cylinder Liquid-cooled
Compression Ratio 9.0 : 1 Standard
Max Horsepower 54 kW (74 PS) @5 300 r/min Max Power
Max Torque 125 N·m @2 800 r/min Max Torque
Fuel System DFI (Digital Fuel Injection) Fuel System
Ignition System Battery and coil (transistorized) Ignition System
Spark Plugs NGK DPR6EA-9 or ND X20EPR-U9 Ignition Parts
Front Tire Tubeless 130/70R17 M/C 62H Tire Specification
Rear Tire Tubeless 170/60R17 M/C 72H Tire Specification

Service sections detail the systems and procedures included in this manual.

Introduction

This manual provides comprehensive information on the VN1600 Mean Streak and Vulcan Mean Streak models from 2004 to 2009. It is intended for use by trained mechanics and owners who wish to perform their own maintenance and repairs.

Engine Systems

Procedures for engine top end, camshafts, rocker arms, and cylinders/pistons are thoroughly documented. This includes inspection, removal, installation, and adjustment of various components.

Fuel and Emission Systems

Detailed instructions cover the DFI system, fuel pump, injectors, throttle body, air cleaner, and evaporative emission control system. Troubleshooting guides and diagnostic flow charts are provided.

Cooling and Lubrication Systems

Information on the cooling system, including radiator, water pump, thermostat, and coolant, is presented. General lubrication points and procedures are also outlined.

Chassis and Electrical Systems

This manual also documents procedures for wheels and tires, brakes, suspension, steering, frame, and the electrical system, including battery, charging system, and ignition system.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.020 ~ 0.062 mm is the standard clearance for the camshaft/rocker case for the 25mm journal.

Specify the **standard** torque specifications. keyboard_arrow_down

11 N·m is the standard torque for Left Air Cleaner Base Bolts, Air Cleaner Base Screws, Right Air Cleaner Base Bolt, Right Air Cleaner Allen Bolts, Throttle Body Assy Holder Bolts, Right Spark Plug Lead Holder Bolts, and Alternator Outer Cover Joint Bolts.

What is the **necessary** safety precautions? keyboard_arrow_down

Gasoline is extremely flammable and can be explosive under certain conditions; ensure the area is well-ventilated and free from flame or sparks. Turn the ignition switch OFF and disconnect the battery terminal before working on the fuel system.

Customer Reviews

Read what our customers say about this Kawasaki Motorbike manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (4)

Avatar
New
Rated 4 out of 5 stars
Avatar
New
This manual is a must-have for anyone who wants to maintain their Kawasaki VN1600 Mean Streak. The troubleshooting tips are particularly helpful!
Avatar
New
This manual has everything you need to keep your bike in top shape. The diagrams are clear and the instructions are straightforward.
Avatar
New
I received the download link promptly after purchase. The manual is detailed and easy to navigate. Highly recommend!