2003 HP Color LaserJet 1500 / 2500 Series Service Manual (315 P.)
Covers LaserJet 1500/1500L, 2500/2500L/2500n/2500tn with engine control, laser/scanner, paper path diagnostics, and rotary carousel procedures. Ref: Q2488
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Models Covered & Key Technical Specifications
HP Color LaserJet 1500, 1500L, 2500, 2500L, 2500n, 2500tn (Q2488) — 2002–2003 Professional Reference Blueprint | Color LaserJet Series Archive.
- Established Fill Levels: 16 ppm black and 4 ppm color is designed for the maximum rated print speed Architecture.
- Reference Holding Capacity: For optimal paper handling, 125 sheets in tray 1 and up to 250 sheets in optional tray 2 delivers the standard input configuration Norms.
- Essential Interference Fit: The imaging drum requires 20,000 pages (black only) or 5,000 pages (color) — is configured at the standard replacement cycle Bounds.
- Baseline Thermal Envelope: Operating temperature from 15° to 32.5°C (59° to 90.5°F) is measured at the printer support specifications Topology.
- Integral Size Parameters: Print cartridge life spans 5,000 pages for black, 4,000 pages for each color is measured at the consumable duty limit Matrix.
- Specific Volume Data: Maximum memory configuration achieves 256 MB across three DIMM slots (HP color LaserJet 2500 series) establishes advanced application processing Standards.
Professional Workshop Service Manual & Technical Specifications
Enhanced Service Manual: HP Color LaserJet 1500 / 2500 Series Service Manual (315 P.) Library-Master
Coverage-Scope: HP Color LaserJet 1500, 1500L, 2500, 2500L, 2500n, 2500tn (2002-2003) // System-Identifier: Color LaserJet Engine Architecture / Electrophotographic Print Logic // Coverage-Scope: Carousel-based four-color toner delivery systems and fuser assemblies.
| Technical Category | Documentation Scope | Reference Coverage |
|---|---|---|
| Electromechanical Systems | Engine control systems, laser/scanner assemblies, pickup/feed mechanisms | Complete specifications provided |
| Image Formation Process | Primary charging, developing stage, transfer operations, fusing cycle | Documented across Chapter 4 |
| Field Replaceable Units | Print cartridges, imaging drum, fuser assembly, separation pads, pickup rollers | See Chapter 5 removal procedures |
The repository is divided into product specifications, installation procedures, maintenance protocols, theory of operation, and removal/replacement instructions. Testing requirements are specified for engine diagnostics, high-voltage power supply verification, and paper-path functionality. Special procedures are addressed for print-cartridge carousel rotation, imaging-drum E-label communication, and transfer-belt cleaning sequences.
Clearance measurements are addressed for media specifications across tray 1 (multipurpose), optional tray 2 (250-sheet), and optional tray 3 (500-sheet) configurations. The document includes environmental operating parameters from 15° to 32.5°C with humidity ranges of 10 to 80 percent relative. Print speed architectures achieve 16 pages per minute for monochrome output and 4 pages per minute for full-color processing through the rotating carousel mechanism.
Verification procedures are included for control panel light pattern interpretation, jam detection sensor functionality, and supplies status monitoring. The manual provides wiring diagrams showing dc controller connections, main power distribution, and formatter assembly interfaces. Repair information is provided for laser/scanner assemblies, rotary-drive mechanisms, fuser motor replacement, and optional feeder unit servicing. The document documents torque specifications for mechanical fastener assemblies to ensure proper thermal expansion compensation.
Analytical layout of troubleshooting flowcharts addresses image-quality defects including light print, toner specks, vertical streaking, and color registration errors. Chapter 6 presents control panel light message tables, service error secondary codes, and functional check procedures. Parts diagrams in Chapter 7 include exploded views of the front frame assembly, middle frame components, power-supply base, and carousel assembly with corresponding numerical and alphabetical parts lists.
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