2006 Buell Ulysses XB12X Service Manual

Technician-level documentation for the 2006 Buell Ulysses XB12X and California models, covering maintenance, chassis, engine, fuel system, and electrical systems. Ref: 99494-06Y

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Document Details

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Document Number / Seller:
30384 / Michelle Perez
File Size:
21.46 MB
File Type:
PDF
Language:
English
Pages:
638
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 23, 2025

Models Covered & Key Technical Specifications

2006 Buell Ulysses XB12X (99494-06Y) – 2006 Functional Handbook Integrated | Series Motorcycle. Maximum Torque: 40 ft-lbs Front Axle Authorized Capacity: 4.4 gallons Fuel Tank Fundamental Clearance: 6.75 inches Ground Clearance Specific Voltage: 12.7 volts Battery Voltage Critical Resistance: 0.040 ohms Brake Pad Thickness Rated Speed: 1150 RPM Idle Speed

Manual Description & Preview

2006 Buell Ulysses XB12X Factory-Grade Service Manual: Buell Ulysses XB12X - Factory-Grade Service Manual (2006) Electrical-Reference

Diagnostic-Area: XB12X // Technical-Benchmarks: Motorcycle / Electrical Logic // Documentation-Type: Service Manual Metric Operational-Logic Calibration-Data
Motorcycle System Electrical Harness Wiring Diagrams
Front Fork Suspension Damping Troubleshooting
Engine Fuel System Maintenance Schedule
Brake System Tires and Wheels Clutch
Primary Chain Ignition Timing Frame

Factory procedures are documented for assembly, maintenance, and repair across all major systems. This manual details specifications for each component to ensure proper operation. It includes extensive diagrams and troubleshooting guides to assist technicians. The torque specifications for critical components are included to ensure proper gasket seal integrity.

Assembly

Assembly instructions are detailed for the front fork, rear wheel, and brake systems, ensuring correct component alignment and secure installation. Procedures cover bearing replacement, rotor installation, and caliper mounting.

Specifications

Key specifications are provided for all major systems, including tire pressures, brake rotor runout, and fork oil levels. These specifications are crucial for maintaining optimal performance and safety. The manual includes detailed tables for easy reference.

Systems Documentation

Detailed documentation is provided for all integrated systems, such as the fuel system, engine lubrication, clutch, and primary chain. Information on adjustments and maintenance ensures the motorcycle's longevity and performance.

Torque Values Table

The manual includes a comprehensive table of torque values for all critical fasteners, ensuring proper assembly and preventing component damage. Specific torque values are listed for chassis components, engine, and electrical systems.

Table of Contents Summary

Factory procedures are documented for assembly, maintenance, and repair across all major systems. This manual details specifications for each component to ensure proper operation. It includes extensive diagrams and troubleshooting guides to assist technicians. The torque specifications for critical components are included to ensure proper gasket seal integrity.

FAQ

What **tools** are needed for the brake pad adjustment procedures? keyboard_arrow_down

11138 is the rear brake pedal pushrod adjustment figure, which shows the master cylinder, rod adjuster, locknut, clevis, and clevis pin. You will need tools to manipulate these components for adjustment.

Identify the **critical** pressure specifications for tire inflation. keyboard_arrow_down

36 PSI (248 kPa) for the front tire and 38 PSI (262 kPa) for the rear tire are the recommended pressures for solo riding, as detailed in Table 1-7.

What **procedures** are required for the clutch adjustment sequence? keyboard_arrow_down

Clutch adjustment involves checking and adjusting the cable, then accessing the clutch release mechanism to adjust the primary chain, and finally checking the fluid level, as described in sections 1.8 and 2.26.

Determine the **specified** service interval parameters for the drive belt. keyboard_arrow_down

The drive belt tension requires inspection at every 5,000 mile (8,000 km) service interval, with the drive belt tension on a new belt loosening after approximately 1000 mi (1600 km).

What **specifications** are essential for the steering head bearing system architecture? keyboard_arrow_down

Steering head bearings require checking for resistance and proper alignment, with a specification of 1-7 lbs (0.5-3.2 kg) for the desired resistance to pull the front wheel to the center, as outlined in section 2.18.

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