Buell Ulysses XB12X - Factory-Grade Service Manual (2006)
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Sample pages from the Buell Ulysses XB12X - Factory-Grade Service Manual (2006) manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 30384 / Michelle Perez
- File Size:
- 21.46 MB
- File Type:
- Language:
- English
- Pages:
- 638
- Printable:
- Yes
- Estimated Download Time:
- 0.44 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Motorcycle
- Brand:
- Buell
- Reviewed and Approved:
- Dec 23, 2025
Buell Models and Parts Covered in this Motorcycle Manual
- XB12X Ulysses (2006)
- California Models (2006)
Complete Manual Information
2006 Buell Ulysses XB12X - Factory-Grade Service Manual
Experience the peak of adventure-touring performance with the 2006 Buell Ulysses XB12X. This professional-grade service manual is the definitive resource for owners and mechanics who demand precision and reliability. Whether you are prepping for a cross-country trek or performing a complex engine overhaul, this manual provides the technical depth required to keep your Buell in showroom condition.
The Adventure-Tourer Standard
The 2006 Buell Ulysses is more than just a motorcycle; it is a high-performance machine designed for versatility. This manual covers both the standard XB12X and the specialized California models, which feature unique Evaporative Emission (EVAP) systems to meet strict environmental standards. Inside, you will find everything from basic maintenance to advanced fuel system diagnostics, tailored specifically to this iconic 1203cc V-Twin platform.
Precision Maintenance & Specifications
Engineered for clarity, this manual includes critical technical data to ensure every bolt is turned to the exact factory requirement:
- Comprehensive Torque Values: Includes exhaustive tables for chassis, engine, and electrical components, such as the Rear Axle (48-52 ft-lbs) and the Steering Stem Capnut (38-42 ft-lbs).
- Service Wear Limits: Professional tolerances for the 1200cc engine, including valve stem clearances, piston jet specifications, and primary drive chain wear limits.
- Fluid Capacities & Types: Exact measurements for the 4.4-gallon fuel tank, 2.5-quart oil tank, and the specific Formula+ lubricant required for the transmission.
- Tire & Suspension Tuning: Detailed PSI settings for the Dunlop D616 tires and step-by-step guides for adjusting the front fork preload, rebound, and compression damping.
Inside the Manual
- Maintenance (Section 1): Regular service intervals (1,000 to 20,000 miles), battery care, and spark plug inspection using the specified Harley-Davidson 10R12A plugs.
- Chassis (Section 2): Complete teardown instructions for the fuel-in-frame chassis, swingarm (oil tank), and the unique Triple Tail system.
- Engine (Section 3): Detailed procedures for "Engine Rotation for Service," allowing you to perform top-end repairs without removing the engine from the chassis.
- Fuel System (Section 4): Diagnostic flow charts for the DDFI II Fuel Injection, fuel pressure testing (47-51 PSI), and sensor calibrations (TPS, IAT, and O2 sensors).
- Electrical (Section 7): Starter motor rebuilding, interactive exhaust actuator adjustment, and full wiring diagrams for the main harness and engine management circuits.
Technical Highlights & Identification
- Part Numbers Included: Features official part numbers for specialty tools, such as the B-41623-B Oil Line Remover, HD-41182 Fuel Pressure Gauge, and the B-45521 Steering Head Bearing Remover.
- Serial Number Reference: Guidance on locating and interpreting the 17-character Vehicle Identification Number (VIN) and the information decal on the steering head regarding GVWR and GAWR.
- Safety First: Integrated warning and caution notes highlight critical procedures, such as proper battery disconnection sequences and brake system bleeding using D.O.T. 4 fluid.
Table of Contents
- Maintenance: Service intervals, lubrication, and adjustments.
- Chassis: Wheels, brakes, suspension, and bodywork.
- Engine: Stripping, inspection, and assembly.
- Fuel System: Fuel pump, throttle body, and DDFI diagnostics.
- Starter: Removal, testing, and installation.
- Drive/Transmission: Clutch release, primary chain, and drive belt.
- Electrical: Ignition system, charging system, and lights.
- Appendices: Tools, wiring diagrams, and metric conversions.
Invest in the longevity of your XB12X with the most comprehensive technical guide available. Your Buell Ulysses was built for the long haul—ensure it stays that way with factory-correct data.
Important Note
This manual is designed for professional mechanics and experienced DIY owners. Always follow safe shop practices. READ THE MANUAL THOROUGHLY before performing any service work to ensure the safety and performance of your motorcycle.
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Frequently Asked Questions - Buell Motorcycle Manual
Is this manual suitable for beginners?
Yes, this Buell manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (21.46 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Buell Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Are engine specifications included?
This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Buell model.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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