JCB 506-36, 507-42, 509-42 & 510-56 Telescopic Handler Service Manual 2004-2012
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Sample pages from the JCB 506-36, 507-42, 509-42 & 510-56 Telescopic Handler Service Manual 2004-2012 manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 30588 / Richard Torres
- File Size:
- 48.40 MB
- File Type:
- ZIP
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 0.99 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Telehandler
- Brand:
- JCB
- Reviewed and Approved:
- Dec 27, 2025
JCB Models and Parts Covered in this Telehandler Manual
JC Bamford Excavators Ltd.
- JCB 506-36 (2004-2012)
- JCB 507-42 (2004-2012)
- JCB 509-42 (2004-2012)
- JCB 510-56 (2004-2012)
Complete Manual Information
JCB 506-36, 507-42, 509-42 & 510-56 - Professional Service Manual
The Ultimate Repair and Maintenance Reference for JCB Telescopic Handlers
Keep your equipment operating at peak performance with the official JCB Service Manual (Publication No. 9803/3740-06). This professional-grade service manual is an exhaustive technical resource designed for fleet owners, specialized mechanics, and operators who demand factory-accurate data for maintaining the heavy-duty JCB Telescopic Handler (Loadall) range.
The JCB 500-series is a powerhouse in the construction and agricultural sectors, known for its incredible reach and lifting capacity. To ensure these complex machines remain safe and reliable, this manual provides deep-dive technical insights into every system, from the precision-engineered JCB Dieselmax engine to the advanced Load Management System (LMS).
Extensive Model & Series Coverage
This manual is specifically authored for the North American and international versions of the following JCB Loadall models:
- JCB 506-36 & 506-36 Telehandler: Engineered for versatility on compact jobsites.
- JCB 507-42 & 507-42 Telescopic Handler: The perfect balance of lift height and stability.
- JCB 509-42 & 509-42 Loadall: Designed for high-capacity material handling.
- JCB 510-56 & 510-56 Telehandler: The heavy-lifter of the series with maximum reach capabilities.
Expert Technical Features & User Value
- Engine Mastery: Complete coverage of the JCB Dieselmax engine (Section K), including removal, installation, and separation from the bevel box.
- Hydraulic System Precision: Detailed technical manual data on hydraulic rams, pump flow tests, and valve block servicing (Section E).
- Electronic Network & Diagnostics: Comprehensive guides for the JCB ServiceMaster tools and the CANbus electronic network (Section M), essential for modern troubleshooting.
- Transmission & Driveline: Step-by-step service instructions for the powershift transmission and speed sensor calibration (Section F).
- Safety & Technical Standards: Critical data on bolt torque settings, lubricant capacities, and wear pad clearance limits to ensure structural integrity under load.
Detailed Section Breakdown
The manual is organized into logical, high-resolution modules for efficient shop navigation:
- Section 1 - General Information: Machine identification, torque values, and specialized service tool lists.
- Section 2 - Care and Safety: Professional protocols for safe maintenance and hydraulic ram handling.
- Section 3 - Routine Maintenance: Detailed service schedules for daily, weekly, and 500/1000-hour intervals.
- Section B - Body and Framework: Removal and replacement of the RAS ECU and cab structures.
- Section C - Electrics: Battery management, wiring schematics, and fuse/relay configurations.
- Section G - Brakes: Service for twin-axle service brakes and servo unit maintenance.
- Section H - Steering: Repairing tilt and height-adjustable steering columns.
Why This Workshop Manual is Essential
In the world of material handling, accuracy equals safety. This workshop manual provides the exact technical specifications and diagnostic paths that generic guides lack. Whether you are troubleshooting a complex hydraulic fault or performing a routine engine service, having factory-sanctioned data helps prevent costly downtime and extends the operational lifespan of your JCB machinery.
Technical Manual Specifications:
- Manual Type: Professional Service Manual
- Publication Number: 9803/3740-06
- Language: US English
- Format: Comprehensive Workshop Resource
Equip your service department with the official JCB technical knowledge today and ensure your Telescopic Handler remains a reliable asset on every job site.
Download Instructions for JCB Telehandler Manual
Frequently Asked Questions - JCB Telehandler Manual
Is this manual suitable for beginners?
Yes, this JCB manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Telehandler maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (48.40 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your JCB Telehandler manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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