2004 Buell P3 Service Manual

Comprehensive 2004 Buell P3 service manual detailing maintenance, diagnostics, and repair procedures for the Blast P3 Series. Includes Part No. 99492-04Y.

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Buell Motorbike manual preview - 2004 Buell P3 Service Manual

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Document Details

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Document Number / Seller:
30660 / Barbara Wright
File Size:
14.19 MB
File Type:
PDF
Language:
English
Pages:
408
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 11, 2026

Models Covered & Key Technical Specifications

2004 Buell P3 Service Manual

This service manual provides comprehensive coverage of the Harley-Davidson Buell Blast P3 Series (2004).

  • Buell Clutch: Sems screws with washers (1) tighten to 84–108 in–lbs (9.5–12.2 Nm).
  • Buell Wheel: Rear axle nut (metric) (1) tightens to 48–52 ft–lbs (65.1–70.5 Nm).
  • Buell Fork: Upper triple clamp cap nut (1) tightens to 28–32 ft–lbs (38–43 Nm) after seating.
  • Buell Engine: Cylinder head screws (1) tighten in sequence to final stage of 85°–95° additional turn.
  • Buell Brake: Caliper mounting screws (6) apply LOCTITE 272 and tighten to 18–22 ft–lbs (24–30 Nm).
  • Buell Ignition: Spark plug HD No. 10R12A (6) gap is 0.035 in. (0.9 mm) and tightens to 11–18 ft–lbs (14.9–24.4 Nm).

Professional Workshop Service Manual & Technical Specifications

Verified Maintenance Manual: Buell P3 2004 - Precision Service & Repair Manual (2004) Specification-Set

Unit-Designations: Motorcycle // Coverage-Scope: Motorcycle / Buell Blast P3 Logic // Coverage-Scope: 2004 Buell P3 Chassis.

The documentation is partitioned into

Engine

Chassis

Fuel

Maintenance

Troubleshooting

Comprehensively demanding, this manual documents procedures for the Buell P3. It provides detailed information on systems, maintenance schedules, and troubleshooting for common issues. Torque specifications are included for critical fasteners to ensure proper fastener fatigue prevention.

FAQ

Identify the **correct** service interval parameters for the Buell P3? keyboard_arrow_down

1000 mile (1600 km) service intervals are specified for initial checks and then every 5000 mile (8000 km) thereafter for various components, including brake fluid and clutch adjustments.

What procedures are **documented** for the system architecture of the Buell P3? keyboard_arrow_down

The manual documents procedures for the fuel supply valve and filter strainer, including removal, cleaning, and installation, ensuring the system architecture's integrity.

Determine the **precise** tool requirements for the Buell P3? keyboard_arrow_down

Tools such as the Piston Pin Circlip Remover/Installer (HD-42317) and the Valve Guide Hone (HD-34723) are required for specific procedures, ensuring precise mechanical work.

What specifications are listed for **proper** electrical values in the Buell P3? keyboard_arrow_down

Specifications for electrical components, such as connector types and locations, are detailed in Table B-1, ensuring proper electrical system function.

Check the **standard** calibration settings for the Buell P3 handlebars? keyboard_arrow_down

Handlebar clamp fasteners require a final tightening to 120-144 in-lbs (14-16 Nm), ensuring standard handlebar calibration and stability.

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Reviews (4)

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This service manual is a must-have for any Buell P3 owner. The detailed instructions made my repair process seamless. Highly recommend!
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The manual is thorough and well-organized. The download process was smooth, and I received the email with the link right away. Very satisfied!
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I found this manual to be extremely helpful for my DIY repairs. The section on troubleshooting saved me time and money!
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The customer service was impressive. They responded quickly to my questions, and the download link was easy to access. Great experience overall!