2004 Buell P3 Service Manual

2004 Buell Blast P3 Service Manual

• Covers the 2004 Buell Blast P3 motorcycle featuring the P3 powertrain, chassis, and electrical system diagnostics
• Official Buell OEM publication P/N 99492-04Y, dated June 2003
• Contains 50+ exploded-view diagrams, electrical connector pinout tables, and detailed torque value charts
• Accessible from your device as soon as the order is placed
• Indexed PDF search covers every chapter and appendix
• Re-download the file any time, no expiration
• This 408-page publication serves as the technical factory documentation for the 2004 Buell Blast P3 lineup, including initial setup, maintenance intervals, and assembly specifications

Technical Scope and Content

The 2004 Buell Blast P3 service manual details the procedures required for routine engine lubrication, chassis upkeep, and electrical troubleshooting. Chapters cover maintenance schedules for every 2,500 to 5,000 miles, including valve adjustments, drive belt inspection, and carburetor tuning for the P3 series engine.

Additional sections address brake system maintenance, fork oil replacement, and steering head bearing adjustment, providing a clear reference for component identification and fastener torque requirements.

Specification Highlights

Engine oil capacity is documented at 2.0 quarts with filter, while the transmission/primary system requires 1.0 quart of Sport-Trans fluid. Spark plug torque is specified at 11–18 ft-lbs (14.9–24.4 Nm) with a gap of 0.035 in. (0.9 mm). Rear axle nut torque is defined at 48–52 ft-lbs (65.1–70.5 Nm) for the 2004 Buell Blast P3 chassis setup. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 408-page Buell OEM workshop manual covering the 2004 Buell Blast P3, documenting engine, chassis, electrical, and drive system specifications for the model-year-specific build.

Document Reference: Part Number 99492-04Y, Printed June 19, 2003