Suzuki T500-II / GT500A Service Manual
Suzuki T500-II and GT500A service manual covering diagnostics and maintenance procedures. Includes technical specifications and part information. PN T500-GT500A
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Models Covered & Key Technical Specifications
Suzuki T500-II / GT500A (T500-GT500A) - 1969 / N/A Technical Reference | Series Manual. Section Measured End Play: 0.065-0.075 mm establishes the minimum crankshaft end play. Fundamental Power Framework: For optimal operation, 47 hp @ 7,000 rpm defines the maximum engine output. Baseline Ambient Limits: The ambient operating temperature range is 10-30°C for best performance. Integral Dimensional Limits: The overall length is 2,206 mm for standard road handling. Operational Torque Data: 375 kg-cm signifies the front axle nut tightening torque. Critical Measurement Bounds: The front brake disc thickness requires 6 mm for safe operation.
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Practical Service Operator's Manual: Suzuki T500-II Motorcycle Workshop Manual - Factory Diagnostics & Maintenance Knowledge-Base
Performance-Values: Suzuki T500-II / GT500A // Product-Line: Motorcycle / Engine Logic // Performance-Values: 179 kg (395 lb) weight.
| Service-Nexus | Rating | Calibration-Data |
|---|---|---|
| Engine Specifications | 47 hp @ 7,000 rpm | 8-9kg/cm² (114-128 lb/in²) @ 1,200 rpm |
| Transmission | 5-speeds, constant-mesh | 4.79 : 1 overall reduction ratio |
| Chassis | 1,125 mm (44.3 in) | Telescopic fork with hydraulic damper |
| Electrical | 12V 7 AH | Flywheel magneto |
| Capacities | 1.8 lit (3.2 US/1 Imp pt) | Reserve 3.7/3.1 lit (4.5/3.7 US/1 Imp gal) |
Torque Statement: ...documents torque specifications for the front axle nut to ensure thread engagement security.
Repair data is categorized into the following major sections:
- Engine (8-1 to 8-25)
- Transmission (8-22)
- Chassis (9-1 to 9-7)
- Electrical Equipment (10-1 to 10-6)
Thoroughly requiring comprehensive and accurate information for servicing your motorcycle, this manual provides detailed procedures for disassembly, inspection, repair, and reassembly. Coverage includes engine, transmission, chassis, and electrical systems. The document includes coverage of specific diagnostic procedures and troubleshooting guides to help identify and resolve potential issues. Maintenance schedules and specifications are clearly outlined. This manual documents torque specifications for critical components to ensure proper assembly and reliable operation. Technical data and diagrams are provided for clarity and ease of use.
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