1999 Jeep Wrangler service manual

1999 Jeep Wrangler service manual Preview image 1
1999 Jeep Wrangler service manual Preview image 1
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  • Language: English
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Models Covered in this Manual

Wrangler / Jeep

  • Wrangler SE
  • Wrangler Sport
  • Wrangler Sahara
  • Wrangler Rubicon

Production/model years: 1999

Product Information

Table of Contents

Introduction

  1. Introduction
    • General Information
    • Vehicle Identification
    • Safety Precautions

Lubrication and Maintenance

  1. Lubrication

    • Recommended Lubricants
    • Lubrication Points
  2. Maintenance Schedule

    • Periodic Maintenance
    • Service Intervals

Suspension

  1. Front Suspension

    • Component Overview
    • Inspection and Adjustment
  2. Rear Suspension

    • Suspension Types
    • Maintenance Procedures

Differential and Driveline

  1. Front Differential

    • Assembly and Disassembly
    • Inspection and Repair
  2. Rear Differential

    • Service Procedures
    • Adjustment and Inspection
  3. Driveline

    • Drive Shaft Maintenance
    • U-Joint Replacement

Brakes

  1. Brake System Overview

    • Hydraulic System
    • Brake Components
  2. Brake Inspection and Maintenance

    • Pad and Shoe Replacement
    • Brake Fluid Bleeding

Clutch

  1. Clutch System Overview

    • Clutch Operation
    • Component Description
  2. Clutch Maintenance

    • Adjustment Procedures
    • Clutch Replacement

Cooling System

  1. Cooling System Components

    • Radiator and Hoses
    • Thermostat and Water Pump
  2. Maintenance and Troubleshooting

    • Coolant Replacement
    • System Pressure Testing

Battery and Electrical Systems

  1. Battery

    • Battery Types
    • Maintenance and Charging
  2. Starting Systems

    • Starter Motor Operation
    • Troubleshooting and Repair
  3. Charging System

    • Alternator Testing
    • Voltage Regulator
  4. Ignition System

    • Ignition Coil and Spark Plugs
    • Timing and Adjustment

Instrument Panel Systems

  1. Instrument Cluster

    • Gauge Functionality
    • Cluster Replacement
  2. Audio Systems

    • Radio and Speaker Installation
    • Troubleshooting Audio Issues
  3. Warning Systems

    • Chime/Buzzer Systems
    • Indicator Lights

Lighting and Signaling Systems

  1. Turn Signal and Hazard Warning Systems

    • Switch Operation
    • Flasher Unit
  2. Wiper and Washer Systems

    • Wiper Motor and Blades
    • Washer Fluid System
  3. Lamps

    • Headlight and Taillight Maintenance
    • Bulb Replacement

Safety and Security Systems

  1. Passive Restraint Systems

    • Airbag System Overview
    • Inspection and Testing
  2. Vehicle Theft/Security Systems

    • System Components
    • Troubleshooting Security Issues

Wiring Diagrams

  1. Electrical Schematic Diagrams
    • Wiring Layout
    • Connector and Ground Locations

Engine

  1. Engine Mechanical

    • Cylinder Head and Valve Service
    • Piston and Crankshaft
  2. Engine Overhaul

    • Engine Removal
    • Reassembly Procedures

Exhaust System and Intake Manifold

  1. Exhaust System

    • Component Overview
    • Maintenance and Repair
  2. Intake Manifold

    • Removal and Installation
    • Inspection and Cleaning

Frame and Bumpers

  1. Frame Inspection

    • Frame Repair
    • Mounting Points
  2. Bumper Maintenance

    • Bumper Installation
    • Damage Assessment

Fuel System

  1. Fuel Delivery System

    • Fuel Pump and Filter
    • Fuel Injector Maintenance
  2. Fuel Tank and Lines

    • Tank Removal and Installation
    • Line Inspection and Replacement

Steering

  1. Steering System Overview

    • Steering Gear and Linkage
    • Power Steering System
  2. Alignment and Adjustment

    • Steering Wheel Alignment
    • Tie Rod Adjustment

Transmission and Transfer Case

  1. Manual Transmission

    • Gear Shifting Mechanism
    • Clutch Linkage Adjustment
  2. Automatic Transmission

    • Fluid Replacement
    • Valve Body Maintenance
  3. Transfer Case

    • Operation and Maintenance
    • 4WD System Inspection

Tires and Wheels

  1. Tire Types and Maintenance

    • Tire Pressure and Wear
    • Balancing and Rotation
  2. Wheel Maintenance

    • Wheel Bearing Service
    • Lug Nut Torque Specifications

Body

  1. Body Panels and Trim

    • Removal and Installation
    • Rust Prevention
  2. Interior Components

    • Seat and Upholstery Maintenance
    • Dashboard and Console

Heating and Air Conditioning

  1. Heating System

    • Heater Core and Controls
    • Troubleshooting
  2. Air Conditioning System

    • Compressor and Evaporator
    • Refrigerant Handling

Emission Control Systems

  1. Emission Components

    • Catalytic Converter
    • EGR System
  2. Emission Testing and Maintenance

    • System Diagnostics
    • Component Replacement

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