High-Quality, Comprehensive Jeep Wrangler TJ, SE, Sport, Sahara, Rubicon manual, 1999 edition
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Models Covered & Key Technical Specifications
Wrangler / Jeep
- Wrangler SE
- Wrangler Sport
- Wrangler Sahara
- Wrangler Rubicon
Production/model years: 1999
Professional Workshop Service Manual & Technical Specifications
Table of Contents
Introduction
- Introduction
- General Information
- Vehicle Identification
- Safety Precautions
Lubrication and Maintenance
-
Lubrication
- Recommended Lubricants
- Lubrication Points
-
Maintenance Schedule
- Periodic Maintenance
- Service Intervals
Suspension
-
Front Suspension
- Component Overview
- Inspection and Adjustment
-
Rear Suspension
- Suspension Types
- Maintenance Procedures
Differential and Driveline
-
Front Differential
- Assembly and Disassembly
- Inspection and Repair
-
Rear Differential
- Service Procedures
- Adjustment and Inspection
-
Driveline
- Drive Shaft Maintenance
- U-Joint Replacement
Brakes
-
Brake System Overview
- Hydraulic System
- Brake Components
-
Brake Inspection and Maintenance
- Pad and Shoe Replacement
- Brake Fluid Bleeding
Clutch
-
Clutch System Overview
- Clutch Operation
- Component Description
-
Clutch Maintenance
- Adjustment Procedures
- Clutch Replacement
Cooling System
-
Cooling System Components
- Radiator and Hoses
- Thermostat and Water Pump
-
Maintenance and Troubleshooting
- Coolant Replacement
- System Pressure Testing
Battery and Electrical Systems
-
Battery
- Battery Types
- Maintenance and Charging
-
Starting Systems
- Starter Motor Operation
- Troubleshooting and Repair
-
Charging System
- Alternator Testing
- Voltage Regulator
-
Ignition System
- Ignition Coil and Spark Plugs
- Timing and Adjustment
Instrument Panel Systems
-
Instrument Cluster
- Gauge Functionality
- Cluster Replacement
-
Audio Systems
- Radio and Speaker Installation
- Troubleshooting Audio Issues
-
Warning Systems
- Chime/Buzzer Systems
- Indicator Lights
Lighting and Signaling Systems
-
Turn Signal and Hazard Warning Systems
- Switch Operation
- Flasher Unit
-
Wiper and Washer Systems
- Wiper Motor and Blades
- Washer Fluid System
-
Lamps
- Headlight and Taillight Maintenance
- Bulb Replacement
Safety and Security Systems
-
Passive Restraint Systems
- Airbag System Overview
- Inspection and Testing
-
Vehicle Theft/Security Systems
- System Components
- Troubleshooting Security Issues
Wiring Diagrams
- Electrical Schematic Diagrams
- Wiring Layout
- Connector and Ground Locations
Engine
-
Engine Mechanical
- Cylinder Head and Valve Service
- Piston and Crankshaft
-
Engine Overhaul
- Engine Removal
- Reassembly Procedures
Exhaust System and Intake Manifold
-
Exhaust System
- Component Overview
- Maintenance and Repair
-
Intake Manifold
- Removal and Installation
- Inspection and Cleaning
Frame and Bumpers
-
Frame Inspection
- Frame Repair
- Mounting Points
-
Bumper Maintenance
- Bumper Installation
- Damage Assessment
Fuel System
-
Fuel Delivery System
- Fuel Pump and Filter
- Fuel Injector Maintenance
-
Fuel Tank and Lines
- Tank Removal and Installation
- Line Inspection and Replacement
Steering
-
Steering System Overview
- Steering Gear and Linkage
- Power Steering System
-
Alignment and Adjustment
- Steering Wheel Alignment
- Tie Rod Adjustment
Transmission and Transfer Case
-
Manual Transmission
- Gear Shifting Mechanism
- Clutch Linkage Adjustment
-
Automatic Transmission
- Fluid Replacement
- Valve Body Maintenance
-
Transfer Case
- Operation and Maintenance
- 4WD System Inspection
Tires and Wheels
-
Tire Types and Maintenance
- Tire Pressure and Wear
- Balancing and Rotation
-
Wheel Maintenance
- Wheel Bearing Service
- Lug Nut Torque Specifications
Body
-
Body Panels and Trim
- Removal and Installation
- Rust Prevention
-
Interior Components
- Seat and Upholstery Maintenance
- Dashboard and Console
Heating and Air Conditioning
-
Heating System
- Heater Core and Controls
- Troubleshooting
-
Air Conditioning System
- Compressor and Evaporator
- Refrigerant Handling
Emission Control Systems
-
Emission Components
- Catalytic Converter
- EGR System
-
Emission Testing and Maintenance
- System Diagnostics
- Component Replacement
FAQ
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