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2004 KIA Sorento manual

Models covered in this manual:

Sorento / Kia Motors Corporation

Production/model years: 2004

File specifications

File size: 29.14 MB
File type: PDF
Language:
Pages: 1056
Printable: Yes
Estimated download time: 0.6 Minutes
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Product Information

Table of Contents

General Information

  1. Introduction

    • Overview of the Vehicle
    • Model Identification
    • Vehicle Identification Number (VIN) Location
  2. Safety Information

    • Safety Precautions
    • Warning and Caution Labels
  3. Specifications

    • General Specifications
    • Vehicle Dimensions
    • Engine Specifications
  4. Tools and Equipment

    • Standard Tools
    • Special Tools for Service
  5. Maintenance Schedule

    • Regular Maintenance Intervals
    • Fluids and Lubricants

Engine

  1. Engine Mechanical

    • Engine Removal and Installation
    • Engine Disassembly and Assembly
  2. Engine Cooling System

    • Radiator and Cooling Fan
    • Water Pump and Thermostat
  3. Fuel System

    • Fuel Tank and Lines
    • Fuel Pump and Fuel Filter
  4. Exhaust System

    • Exhaust Manifold
    • Muffler and Tailpipe
  5. Engine Electrical

    • Ignition System
    • Starter and Alternator

Transmission and Drivetrain

  1. Manual Transmission

    • Clutch Assembly
    • Gear Shift Mechanism
  2. Automatic Transmission

    • Transmission Fluid and Filter Replacement
    • Transmission Control System
  3. Transfer Case

    • Operation and Maintenance
    • Fluid Replacement
  4. Driveshaft and Axles

    • Driveshaft Inspection and Replacement
    • Axle Assembly and Seals

Brakes

  1. Brake System Overview

    • Hydraulic System
    • Brake Fluid Specifications
  2. Front and Rear Brakes

    • Disc Brake System
    • Drum Brake System
  3. Parking Brake

    • Adjustment and Maintenance
    • Component Replacement
  4. Anti-lock Braking System (ABS)

    • ABS Components
    • Troubleshooting ABS

Suspension

  1. Front Suspension

    • Shock Absorbers and Struts
    • Suspension Arms and Ball Joints
  2. Rear Suspension

    • Leaf Springs and Coil Springs
    • Shock Absorbers
  3. Wheels and Tires

    • Tire Specifications
    • Wheel Alignment and Balancing

Steering

  1. Steering System Overview

    • Power Steering Pump and Fluid
    • Steering Gear and Linkage
  2. Steering Column

    • Adjustment and Maintenance
    • Steering Wheel Removal
  3. Troubleshooting

    • Steering Play and Noise
    • Power Steering Issues

Body and Interior

  1. Body Panels and Frame

    • Panel Removal and Installation
    • Frame Inspection
  2. Interior Components

    • Dashboard and Console
    • Seats and Upholstery
  3. Windows and Mirrors

    • Power Window System
    • Rearview and Side Mirrors
  4. Door and Lock Systems

    • Door Mechanisms
    • Lock and Key Systems

Heating, Ventilation, and Air Conditioning (HVAC)

  1. HVAC System Overview

    • Heater Core and AC Compressor
    • HVAC Controls
  2. Maintenance and Repair

    • Refrigerant Recharge
    • Filter Replacement
  3. Troubleshooting

    • HVAC Noise and Malfunction
    • Inefficient Heating/Cooling

Electrical System

  1. Electrical System Overview

    • Battery and Charging System
    • Fuses and Relays
  2. Lighting Systems

    • Headlights and Taillights
    • Interior Lighting
  3. Instrument Panel

    • Gauges and Indicators
    • Warning Lights
  4. Audio and Navigation Systems

    • Radio and Sound System
    • Navigation and GPS
  5. Wiring Diagrams

    • Complete Vehicle Wiring Diagram
    • Component-Specific Diagrams

Restraints

  1. Seat Belts

    • Front and Rear Seat Belts
    • Seat Belt Pre-tensioners
  2. Airbag System

    • Airbag Components
    • Airbag Deployment and Reset
  3. Child Safety

    • Child Seat Installation
    • Child Lock Systems

Troubleshooting

  1. General Troubleshooting

    • Diagnostic Procedures
    • Common Symptoms and Solutions
  2. Engine Troubleshooting

    • Starting and Performance Issues
    • Engine Noise and Vibration
  3. Electrical Troubleshooting

    • Battery and Charging Issues
    • Electrical Component Failures
  4. HVAC Troubleshooting

    • Heating and Cooling Problems
    • System Diagnostics

Appendix

  1. Technical Bulletins

    • Recent Service Bulletins
    • Technical Updates
  2. Specifications

    • Fluid Capacities
    • Torque Specifications
  3. Glossary of Terms

    • Technical Terminology
    • Abbreviations and Symbols
  4. Index

    • Comprehensive Index for Quick Reference

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