2004 Suzuki DF200/225/250 Outboard Motor Service Manual

2004 Suzuki DF200, DF225, and DF250 Service Manual Content

• Built for owners and workshops servicing the 2004 Suzuki DF200, DF225, and DF250 V6 four-stroke outboards
• Official Suzuki publication, compiled based on the 2004 (K4) model production year
• Contains 415 pages of technical specifications, maintenance schedules, and system diagrams for the V6 outboard line
• File link appears in your order confirmation straight away
• Suitable for printing individual sections for shop-floor use
• Indexed PDF search covers every chapter and appendix
• Full-text search finds any part number in seconds
• The 2004 edition includes specialized tuning data for both standard and counter-rotation lower unit variants

Technical Scope and Data

This factory manual provides an exhaustive examination of the integrated control systems and mechanical assemblies for the Suzuki DF200, DF225, and DF250 models. The contents span comprehensive sections detailing the engine control module logic, fuel injection circuits, VVT system operation, and the multi-stage induction process. Further chapters outline maintenance routines for the lubrication, ignition, and fuel supply components, alongside diagnostic code tables for the on-board self-diagnostic system.

Engine Specification Highlights

Technical data is provided for the 3.6-liter V6 powerhead, including clearance limits for camshaft journals and valve train components. Cylinder compression for the 2004 Suzuki DF200/225/250 is documented at 1 100–1 700 kPa in the service data tables. Intake valve clearance is specified at 0.23–0.27 mm for cold engine conditions. Flywheel bolt torque is recorded at 118 N·m (85.3 lb-ft) within the important fasteners section. This 415-page official Suzuki OEM publication serves as the primary technical reference for the 2004 DF200, DF225, and DF250 V6 outboard range, documenting electrical, mechanical, and fuel injection parameters for all documented variants.