2004 Suzuki DF200/225/250 Outboard Motor Service Manual
2004 Suzuki DF200/225/250 Outboard Motor documentation covering engine operations, maintenance, and troubleshooting. Publication C4085-91017.
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Sample pages from the 2004 Suzuki DF200/225/250 Outboard Motor Service Manual manual
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Models Covered & Key Technical Specifications
Suzuki DF200/225/250 V6 Outboard Service & Maintenance Manual: Suzuki DF200/225/250 Outboard Service & Maintenance Manual, 2004 edition Standards-Vault Coverage-Scope: Documentation for DF200, DF225, DF250 models // Validation-Data: 4-stroke DOHC, V-6 // Coverage-Scope: 2004 edition.
- Established Component Weight: 263 kg (580 lbs) is the standard dry weight for the DF200T model.
- Reference Precision Specs: For optimal operation, 95 mm (3.74 in) is the standard bore specification.
- Certified Factory Displacement Data: 3614 cm3 (220.5 cu. in) signifies the total engine displacement.
- Factory Bolt Torques: The flywheel bolt requires 118 N·m (85.3 lb-ft) for proper securing.
- Integral Size Parameters: The overall length is 897 mm (35.3 in) for all listed models.
- Specific Technical Details: The recommended operating range is 5000-6000 r/min for the DF200/225 models.
Manual Description & Preview
Suzuki DF200/225/250 V6 Outboard Service & Maintenance Manual: Suzuki DF200/225/250 Outboard Service & Maintenance Manual, 2004 edition Standards-Vault
Coverage-Scope: Documentation for DF200, DF225, DF250 models // Validation-Data: 4-stroke DOHC, V-6 // Coverage-Scope: 2004 edition.
OEM specifications cover all aspects of engine maintenance and repair.
| Assessment-Parameter | Diagnostic-Logic | Calibration-Spec |
|---|---|---|
| Engine Type | 4-stroke DOHC | V-6 |
| Max. Output | 147 kW (200 PS) to 184 kW (250 PS) | Specified Power Outputs |
| Oil Specification | API SE, SF, SG, SH, SJ | Viscosity Rating: SAE 10W-40 |
Table of Contents Summary:
- Engine Control System: Diagrams and diagnostic procedures for electronic systems.
- Fuel System: Information on fuel lines, pumps, injectors, and pressure regulation.
- Power Unit: Components of the engine and their disassembly.
- Electrical Systems: Troubleshooting for battery, starter, ignition, and charging systems.
- Periodic Maintenance: Scheduled service intervals and tune-up procedures.
Engine Mechanical Systems
Engine rebuild procedures are documented for all major internal components. Drivetrain specifications are addressed in the sections covering the lower unit and reduction gears. Reassembly procedures are specified for critical components like the cylinder head and power unit. Service intervals are documented for regular maintenance tasks and component locations are identified for easy reference. Component replacement guidelines are also included throughout the manual.
Electrical System Diagnostics
The electrical system diagnostics section covers the battery charging system, electric starter system, and ignition system. Troubleshooting steps are provided for common issues, along with detailed inspection and testing procedures for components such as sensors, relays, and switches. The manual also includes specific guidance on testing ignition coils and various sensors to ensure proper engine operation and diagnostic accuracy.
This manual documents torque specifications for critical engine components to ensure proper mating surface contact and reliable assembly.
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