KTM 125/200 SX, SXS, MXC, EGS, EXC, EXC Six Days, XC, XC-W Repair Manual (1999–2006) – Comprehensive Service Guide
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Purchase Information
1999–2006 KTM 125/200 SX, EXC, MXC, XC, EGS Service Manual - Technical Specifications
- Document Number / Seller:
- 30925 / Richard Robinson
- File Size:
- 8.07 MB
- File Type:
- Language:
- English
- Pages:
- 186
- Printable:
- Yes
- Estimated Download Time:
- 0.17 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Engines (Gasoline)
- Brand:
- KTM
- Reviewed and Approved:
- Jun 1, 2025
KTM Models and Parts Covered in this Engines (Gasoline) Manual
- KTM 125 SX
- KTM 125 SXS
- KTM 125 MXC
- KTM 125 EGS
- KTM 125 EXC
- KTM 125 EXC SIX DAYS
- KTM 125 XC
- KTM 125 XC-W
- KTM 200 SX
- KTM 200 SXS
- KTM 200 MXC
- KTM 200 EGS
- KTM 200 EXC
- KTM 200 EXC SIX DAYS
- KTM 200 XC
- KTM 200 XC-W
1999-2006
Complete Manual Information
The Ultimate KTM 125cc & 200cc Off-Road Service Companion (1999-2006)
This comprehensive KTM 125/200 Repair and Service Manual is the definitive digital guide for every owner, professional mechanic, and DIY enthusiast working on KTM's highly successful two-stroke off-road bikes produced between 1999 and 2006. Move beyond basic maintenance with factory-level precision and keep your machine running at peak performance.
Essential Coverage for Your Specific KTM Model
Unlike generic guides, this manual provides detailed, model-specific repair and maintenance procedures covering the entire range implied by the factory documentation.
This is the complete service resource for all 125cc and 200cc variants, including:
- Competition (MX): KTM 125 SX and KTM 200 SX
- Enduro/Off-Road: KTM 125 EXC and KTM 200 EXC
- Specialized Racing Models: KTM 125 SXS and KTM 200 SXS
- Legacy Models: KTM 125 MXC, KTM 200 MXC, KTM 125 EGS, and KTM 200 EGS
- Cross Country (USA): KTM 125 XC, KTM 200 XC, KTM 125 XC-W, and KTM 200 XC-W
- Premium Editions: KTM 125 EXC SIX DAYS and KTM 200 EXC SIX DAYS
Why This Manual Offers More Value
We don't just list parts; we provide the in-depth instructions and specifications necessary for professional-grade repairs. Save time and money by performing complex tasks correctly the first time.
- Precision Engine Rebuilds: Get exploded diagrams and torque specifications for full disassembly and assembly of the two-stroke engine, covering critical components like the piston, cylinder, clutch, and crankshaft.
- Comprehensive Chassis Maintenance: Detailed procedures for servicing the entire chassis, including suspension fork seals, steering head bearing replacement, and swingarm maintenance.
- Electrical System Mastery: Dedicated troubleshooting flowcharts and wiring diagrams for the ignition, starting system, and charging circuits, allowing you to quickly diagnose electrical faults unique to these models.
- Carburetor Tuning & Jetting: Essential guides for carburetor cleaning, synchronization, and model-specific jetting specifications to optimize performance for various elevations and fuel types.
Key Sections for Quick Reference
| Section | Focus and User Benefit |
|---|---|
| Engine Repair | Step-by-step guidance on power valve mechanism service and top-end replacement. |
| Chassis & Brakes | Complete brake system bleed procedures, pad replacement, and suspension adjustment tables. |
| Electrical System | Detailed schematics and diagnostic paths for common lighting or ignition failures. |
| Technical Data | Exhaustive tables listing all standard wear limits, tightening torques, and fluid capacities. |
Ideal for: Anyone who rides, races, or maintains these legendary KTM 125cc and 200cc machines and requires the most accurate, factory-authorized repair information available. Purchase this manual and empower yourself to perform every service operation with confidence.
Download Instructions for KTM Engines (Gasoline) Manual
Frequently Asked Questions - KTM Engines (Gasoline) Manual
What does this KTM manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for KTM 125/200 SX, SXS, MXC, EGS, EXC, EXC Six Days, XC, XC-W Repair Manual (1999–2006) – Comprehensive Service Guide. It includes information for the following models: - KTM 125 SX - KTM 125 SXS - KTM 125 MXC - KTM 125 EGS - KTM 125 EXC - KTM 125 EXC SIX DAYS - KTM 125 XC - KTM 125 XC-W - KTM 200 SX - KTM 200 SXS - KTM 200 MXC - KTM 200 EGS - KTM 200 EXC - KTM 200 EXC SIX DAYS - KTM 200 XC - KTM 200 XC-W **1999-2006**.
Is this manual suitable for beginners?
Yes, this KTM manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Engines (Gasoline) maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (8.07 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your KTM Engines (Gasoline) manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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