1999-2006 KTM 125/200 SX, SXS, MXC, EGS, EXC, XC, XC-W Service Manual
Detailed 1999-2006 KTM 125/200 SX, SXS, MXC, EGS, EXC, XC, XC-W service manual covers: engine, chassis, fuel system, electrical, and maintenance. Part# 3.206.031-E.
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Sample pages from the 1999-2006 KTM 125/200 SX, SXS, MXC, EGS, EXC, XC, XC-W Service Manual manual
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Models Covered & Key Technical Specifications
KTM 125/200 SX, SXS, MXC, EGS, EXC, XC, XC-W Service Manual (1999-2006)
This comprehensive repair manual is your ultimate guide for maintaining and repairing your KTM motorcycle. It includes detailed procedures for engine, chassis, fuel system, and electrical systems.
- Engine Specifications: Covers all engine-related technical data, including piston displacement and gear ratios.
- Chassis Specifications: Provides detailed information on frame, suspension, brakes, and tires.
- Fuel System: Details carburetor adjustments and disassembly for optimal performance.
- Electrical System: Includes wiring diagrams and troubleshooting for all electrical components.
- Maintenance Schedule: Outlines regular service intervals for all major motorcycle systems.
Professional Workshop Service Manual & Technical Specifications
KTM 125/200 SX, EXC, MXC, XC Repair Manual (1999–2006) – Comprehensive Service Guide
Engineering-Base: 1999-2006 KTM 125/200 SX, SXS, MXC, EGS, EXC, XC, XC-W Models // Machine-Range: Motorcycle // Engine-Type: 2-Stroke Engine
This manual serves as a definitive guide for the repair and maintenance of your KTM 125/200 series motorcycles from 1999 to 2006. It meticulously documents all procedures necessary for the upkeep and restoration of your machine, ensuring peak performance and longevity. The content is systematically organized to facilitate easy navigation and understanding.
Following OEM groupings, the manual includes detailed sections on engine overhaul, transmission and shift mechanisms, ignition systems, carburetors, and chassis components. Procedures for disassembly and assembly are clearly described, accompanied by relevant technical specifications and diagrams.
Systematically mandating precise adjustments, the manual also provides a comprehensive breakdown of technical specifications, including critical torque values for engine and chassis components. This ensures that all repairs are conducted according to factory standards, preventing potential damage and ensuring optimal functionality.
A complete overview of the manual's structure is provided through its Table of Contents, which includes essential chapters such as "Removing and Refitting Engine," "Disassembling the Engine," "Servicing Individual Components," "Fuel System," "Trouble Shooting," "Technical Specifications," and "Wiring Diagrams." These sections cover every aspect of the motorcycle's operation and maintenance.
Torque specifications are documented for assembly stress control, utilizing precise values to guarantee proper component function. Parts identification is covered for all major systems, ensuring the correct components are used during maintenance and repair.
Removal procedures are documented for all major components, providing step-by-step guidance. Technical specifications are provided for key systems, allowing for accurate diagnostics and adjustments.
Factory specifications are documented for critical measurements, ensuring that your motorcycle performs within its designed parameters. The manual also includes a dedicated section on troubleshooting common issues, providing practical solutions for a wide range of potential problems.
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