XB9, XB9R Firebolt / Buell Motorcycle Company
Production year(s): 2003
2003 Buell XB9, XB9R Firebolt parts & assembly manual
Models covered in this manual:
File specifications
File type: PDF
Language: English (some of our manuals are multilanguage)
Number of pages: 97
Printable: Yes
Estimated download time: 0.15 Minutes
$9.99
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Product Information
Table of Contents
GENERAL INFORMATION
- Motorcycle Identification
- Vehicle Identification Number
- Engine Serial Number
- Important Information
- Preparation for Removal
- All Replacement Parts
- Gaskets, Oil Seals, and O-Rings
- Lock Washers/Plates and Cotter Pins
- Bearings and Oil Seals
- Circlips
- Special Tools
- For Engine Service
- For Chassis Service
- For Electrical Components
SPECIFICATIONS
- Specifications
- General Specifications
- Maintenance Specifications
- Engine
- Chassis
- Electrical
- Lubrication Specifications
- Lubrication Diagram
- Coolant Diagram
- Cable Routing
PERIODIC INSPECTION AND ADJUSTMENT
- Introduction
- Maintenance Intervals Chart
- Periodic Maintenance Emission Control System
- General Maintenance/Lubrication
- Cowling Removal and Installation
- Engine
- Valve Clearance Adjustment
- Camshaft Synchronization
- Throttle Cable Free Play Adjustment
- Spark Plug Inspection
- Ignition Timing Check
- Engine Oil Level Inspection
- Engine Oil Replacement
- Air Filter Cleaning
- Carburetor Synchronization
- Fuel Line Inspection
- Exhaust System Inspection
- Coolant Replacement
- Chassis
- Front Brake Adjustment
- Rear Brake Adjustment
- Brake Pad Inspection
- Wheel Inspection
- Steering Head Adjustment
- Front Fork Adjustment
- Rear Shock Absorber Adjustment
- Tire Inspection
- Electrical
- Battery Inspection
- Fuse Inspection
- Headlight Beam Adjustment
- Headlight Bulb Replacement
- Tail/Brake Bulb Replacement
ENGINE OVERHAUL
- Engine Removal
- Lower Cowling, Center Cowling, and Upper Cowling Removal
- Fuel Tank Removal
- Engine Removal
- Engine Disassembly
- Cylinder Head Cover, Camshaft, and Cylinder Head Removal
- Cylinder and Piston Removal
- Clutch Removal
- Oil Pump Removal
- Crankshaft Removal
- Inspection and Repair
- Cylinder Head
- Cylinder
- Valve and Valve Seat
- Piston, Piston Ring, and Piston Pin
- Crankshaft and Connecting Rod
- Oil Pump
- Primary Drive
- Starter Clutch
- Clutch
- Transmission
- Relief Valve and Pipe
- Crankcase
- Bearing and Oil Seal
- Yamaha Exhaust Variable Valve (California Only)
- Engine Assembly and Adjustment
- Inner Rotor, Oil Pump, and Connecting Rod Installation
- Crankshaft and Valve Installation
- Transmission Installation
- Shift Cam and Shift Shaft Installation
- Starter Motor Installation
- Oil Pan and Oil Strainer Installation
- Cylinder Head and Camshaft Installation
- Cylinder Installation
- Piston Installation
- Valve Lifter Installation
- Clutch Installation
- Remounting Engine
- Yamaha Exhaust Variable Valve (California Only)
COOLING SYSTEM
- Radiator
- Removal
- Inspection
- Installation
- Water Pump and Thermostatic Valve
- Removal
- Inspection
- Installation
CARBURETOR
- Carburetor
- Section View
- Removal
- Disassembly
- Inspection
- Assembly
- Installation
- Adjustment
CHASSIS
- Front Wheel
- Removal
- Inspection
- Installation
- Rear Wheel
- Removal
- Inspection
- Installation
ELECTRICAL SYSTEM
- Battery Inspection
- Fuse Inspection
- Headlight Beam Adjustment
- Headlight Bulb Replacement
- Tail/Brake Bulb Replacement
TROUBLESHOOTING
- Engine Troubleshooting
- Electrical Troubleshooting
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