1966-1984 Chrysler 3.5 hp-140hp outboard motor service manual

Table of Contents

Chapter One: General Information

• Identification
• Model identification
• Starting serial numbers
• Specification tables
• General dimensions
• Fasteners
• Propeller specifications
• General fuel system corrections

Chapter Two: Tools and Techniques

• Special tools
• Service aids
• Measuring techniques

Chapter Three: Troubleshooting

• Engine
  • No compression
  • Low compression
  • Rough idling
  • Hard starting
• Fuel system
  • No fuel to engine
  • Fuel pump not operating
• Ignition system
  • No spark
  • Weak spark
  • Intermittent spark
• Electrical system
  • Dead battery
  • Low battery charge
  • Starter not operating

Chapter Four: Lubrication, Maintenance and Tune-up

• Lubrication points
• Lubricants and sealants
• Maintenance schedules
• Tune-up procedures
• Carburetor adjustment
• Ignition timing
• Spark plug service

Chapter Five: Engine Synchronization and Linkage Adjustments

• Synchronizing carburetors
• Adjusting throttle linkage
• Adjusting choke linkage
• Setting timing advance
• Setting idle speed and mixture

Chapter Six: Fuel System

• Fuel tank and lines
• Fuel pump
• Carburetor
• Choke
• Fuel filter
• Fuel system troubleshooting

Chapter Seven: Ignition and Electrical Systems

• Battery
• Ignition coil
• Spark plugs
• Wiring harness
• Starter motor
• Alternator
• Electrical system troubleshooting

Chapter Eight: Power Head

• Cylinder head
• Piston and rings
• Connecting rod
• Crankshaft
• Bearings
• Power head assembly
• Power head troubleshooting

Chapter Nine: Gearcase

• Gearcase removal
• Gearcase disassembly
• Gearcase reassembly
• Propeller shaft
• Gearcase troubleshooting

Chapter Ten: Automatic Rewind Starters

• Rewind spring
• Starter rope
• Starter housing
• Automatic rewind starter troubleshooting

Chapter Eleven: Power Trim and Tilt and Remote Control Systems

• Power trim unit
• Tilt cylinder
• Hydraulic pump
• Control cables
• Power trim and tilt troubleshooting

Index

Wiring Diagrams

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