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1966-1984 Chrysler 3.5 hp-140hp outboard motor service manual Preview image 1
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1966-1984 Chrysler 3.5 hp-140hp outboard motor service manual

Models covered in this manual:

Chrysler Outboard Motors 1966-1984

  • 3.5 hp
  • 5 hp
  • 6 hp
  • 9.2 hp
  • 12 hp
  • 20 hp
  • 25 hp
  • 35 hp
  • 45 hp
  • 55 hp
  • 65 hp
  • 75 hp
  • 85 hp
  • 105 hp
  • 120 hp
  • 140 hp

ยดยด

Serial Numbers:

  • 1001 - 80000 (1966-1967 models)
  • 80001 - 150000 (1968-1969 models)
  • 150001 - 210000 (1970 models)
  • 210001 - 270000 (1971 models)
  • 270001 - 340000 (1972 models)
  • 340001 - 440000 (1973-1974 models)
  • 440001 - 590000 (1975-1977 models)
  • 590001 - 690000 (1978 models)
  • 690001 - 770000 (1979 models)
  • 770001 - 800000 (1980 models)
  • 800001 - 850000 (1981 models)
  • 850001 - 900000 (1982 models)

Years: 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984

File specifications

File size: 26.25 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.54 Minutes
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Product Information

Table of Contents

Chapter One: General Information

  • Identification
  • Model identification
  • Starting serial numbers
  • Specification tables
  • General dimensions
  • Fasteners
  • Propeller specifications
  • General fuel system corrections

Chapter Two: Tools and Techniques

  • Special tools
  • Service aids
  • Measuring techniques

Chapter Three: Troubleshooting

  • Engine
    • No compression
    • Low compression
    • Rough idling
    • Hard starting
  • Fuel system
    • No fuel to engine
    • Fuel pump not operating
  • Ignition system
    • No spark
    • Weak spark
    • Intermittent spark
  • Electrical system
    • Dead battery
    • Low battery charge
    • Starter not operating

Chapter Four: Lubrication, Maintenance and Tune-up

  • Lubrication points
  • Lubricants and sealants
  • Maintenance schedules
  • Tune-up procedures
  • Carburetor adjustment
  • Ignition timing
  • Spark plug service

Chapter Five: Engine Synchronization and Linkage Adjustments

  • Synchronizing carburetors
  • Adjusting throttle linkage
  • Adjusting choke linkage
  • Setting timing advance
  • Setting idle speed and mixture

Chapter Six: Fuel System

  • Fuel tank and lines
  • Fuel pump
  • Carburetor
  • Choke
  • Fuel filter
  • Fuel system troubleshooting

Chapter Seven: Ignition and Electrical Systems

  • Battery
  • Ignition coil
  • Spark plugs
  • Wiring harness
  • Starter motor
  • Alternator
  • Electrical system troubleshooting

Chapter Eight: Power Head

  • Cylinder head
  • Piston and rings
  • Connecting rod
  • Crankshaft
  • Bearings
  • Power head assembly
  • Power head troubleshooting

Chapter Nine: Gearcase

  • Gearcase removal
  • Gearcase disassembly
  • Gearcase reassembly
  • Propeller shaft
  • Gearcase troubleshooting

Chapter Ten: Automatic Rewind Starters

  • Rewind spring
  • Starter rope
  • Starter housing
  • Automatic rewind starter troubleshooting

Chapter Eleven: Power Trim and Tilt and Remote Control Systems

  • Power trim unit
  • Tilt cylinder
  • Hydraulic pump
  • Control cables
  • Power trim and tilt troubleshooting

Index

Wiring Diagrams

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