1966-1984 Chrysler 3.5 hp-140hp outboard motor service manual

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Chrysler 1966-1984 Chrysler 3.5 hp-140hp outboard motor service manual - Technical Specifications

  • File Size: 26.25 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.54 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Chrysler
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Chrysler Models and Parts Covered in this Outboard Manual

Chrysler Outboard Motors 1966-1984

  • 3.5 hp
  • 5 hp
  • 6 hp
  • 9.2 hp
  • 12 hp
  • 20 hp
  • 25 hp
  • 35 hp
  • 45 hp
  • 55 hp
  • 65 hp
  • 75 hp
  • 85 hp
  • 105 hp
  • 120 hp
  • 140 hp

´´

Serial Numbers:

  • 1001 - 80000 (1966-1967 models)
  • 80001 - 150000 (1968-1969 models)
  • 150001 - 210000 (1970 models)
  • 210001 - 270000 (1971 models)
  • 270001 - 340000 (1972 models)
  • 340001 - 440000 (1973-1974 models)
  • 440001 - 590000 (1975-1977 models)
  • 590001 - 690000 (1978 models)
  • 690001 - 770000 (1979 models)
  • 770001 - 800000 (1980 models)
  • 800001 - 850000 (1981 models)
  • 850001 - 900000 (1982 models)

Years: 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984

Chrysler 1966-1984 Chrysler 3.5 hp-140hp outboard motor service manual - Complete Manual Information

Table of Contents

Chapter One: General Information

  • Identification
  • Model identification
  • Starting serial numbers
  • Specification tables
  • General dimensions
  • Fasteners
  • Propeller specifications
  • General fuel system corrections

Chapter Two: Tools and Techniques

  • Special tools
  • Service aids
  • Measuring techniques

Chapter Three: Troubleshooting

  • Engine
    • No compression
    • Low compression
    • Rough idling
    • Hard starting
  • Fuel system
    • No fuel to engine
    • Fuel pump not operating
  • Ignition system
    • No spark
    • Weak spark
    • Intermittent spark
  • Electrical system
    • Dead battery
    • Low battery charge
    • Starter not operating

Chapter Four: Lubrication, Maintenance and Tune-up

  • Lubrication points
  • Lubricants and sealants
  • Maintenance schedules
  • Tune-up procedures
  • Carburetor adjustment
  • Ignition timing
  • Spark plug service

Chapter Five: Engine Synchronization and Linkage Adjustments

  • Synchronizing carburetors
  • Adjusting throttle linkage
  • Adjusting choke linkage
  • Setting timing advance
  • Setting idle speed and mixture

Chapter Six: Fuel System

  • Fuel tank and lines
  • Fuel pump
  • Carburetor
  • Choke
  • Fuel filter
  • Fuel system troubleshooting

Chapter Seven: Ignition and Electrical Systems

  • Battery
  • Ignition coil
  • Spark plugs
  • Wiring harness
  • Starter motor
  • Alternator
  • Electrical system troubleshooting

Chapter Eight: Power Head

  • Cylinder head
  • Piston and rings
  • Connecting rod
  • Crankshaft
  • Bearings
  • Power head assembly
  • Power head troubleshooting

Chapter Nine: Gearcase

  • Gearcase removal
  • Gearcase disassembly
  • Gearcase reassembly
  • Propeller shaft
  • Gearcase troubleshooting

Chapter Ten: Automatic Rewind Starters

  • Rewind spring
  • Starter rope
  • Starter housing
  • Automatic rewind starter troubleshooting

Chapter Eleven: Power Trim and Tilt and Remote Control Systems

  • Power trim unit
  • Tilt cylinder
  • Hydraulic pump
  • Control cables
  • Power trim and tilt troubleshooting

Index

Wiring Diagrams

Download Instructions for Chrysler Outboard Manual

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Frequently Asked Questions - Chrysler Outboard Manual

What does this Chrysler manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1966-1984 Chrysler 3.5 hp-140hp outboard motor service manual. It includes information for the following models: **Chrysler Outboard Motors 1966-1984** > - 3.5 hp > - 5 hp > - 6 hp > - 9.2 hp > - 12 hp > - 20 hp > - 25 hp > - 35 hp > - 45 hp > - 55 hp > - 65 hp > - 75 hp > - 85 hp > - 105 hp > - 120 hp > - 140 hp ´´ **Serial Numbers:** - 1001 - 80000 (1966-1967 models) - 80001 - 150000 (1968-1969 models) - 150001 - 210000 (1970 models) - 210001 - 270000 (1971 models) - 270001 - 340000 (1972 models) - 340001 - 440000 (1973-1974 models) - 440001 - 590000 (1975-1977 models) - 590001 - 690000 (1978 models) - 690001 - 770000 (1979 models) - 770001 - 800000 (1980 models) - 800001 - 850000 (1981 models) - 850001 - 900000 (1982 models) Years: 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984 .

Is this manual suitable for beginners?

Yes, this Chrysler manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (26.25 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Chrysler Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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John D.says...
This manual has been a lifesaver for my Chrysler outboard! The troubleshooting section is especially helpful.
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Lucas W.says...
This manual is very detailed and easy to follow. Perfect for anyone who wants to do their own repairs.
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Emma R.says...
I had a question about the download link and received a quick response. Great customer service!
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Mike T.says...
Covers everything from basic maintenance to intricate repairs. Highly recommend for anyone with a Chrysler outboard.
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Sarah L.says...