Harley-Davidson Shovelhead FL/FX Electra Glide & Super Glide (1966-1984) Repair Manual

This manual covers the Harley-Davidson FL/FX Electra Glide & Super Glide models from 1966-1984, detailing engine, transmission, clutch, and more. Publication part number 94557-71.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Harley-Davidson Models Covered & Key Technical Specifications

Models: Harley-Davidson FL, Harley-Davidson FLH, Harley-Davidson FLT, Harley-Davidson FLHP, Harley-Davidson FX, Harley-Davidson FXS, Harley-Davidson FXB, Harley-Davidson FXSB, Harley-Davidson FXE, Harley-Davidson FXEF, Harley-Davidson FXWG, Harley-Davidson FXDG
Sub-models / Variants: Electra Glide, Super Glide, Classic, Police, Shrine, Heritage, 2WD, Sidecar
Trade Names: Shovelhead, FL-80, FLHS-80, FLH-1200
Build Years: 1966–1984
Serial Numbers: 1966–1969: Engine Serial Numbers, 1970–1980: 9-digit VIN, 1981–1984: 17-digit VIN
Technical Data:

  • Engine Displacement: 80 cu. in. (1340 cc)
  • Horsepower: 57.0–66.0 hp @ 4,800–5,600 rpm
  • Transmission Lubrication: 1 1/2 pints (0.71 L)
  • Engine Oil Tank Capacity: 4 quarts (3.78 L)
  • Spark Plug Gap (Late 1978-on): 0.038–0.043 in. (0.96–1.09 mm)
  • Compression Standard (1978-1984): 100 psi or over
  • Operational Temperature Range: -20 to 120 F
Technical Specifications
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Document Number / Seller:
29415 / Donna Martin
File Size:
43.86 MB
File Type:
PDF
Language:
English
Pages:
425
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Aug 21, 2025

Harley-Davidson Manual Features & Content Preview

Harley-Davidson Shovelhead 1966–1984: Technical Scope

  • Built for owners and workshops servicing the Harley-Davidson Shovelhead FL/FX Electra Glide & Super Glide 1966–1984 with both Shovelhead engine and classic chassis configurations.
  • Official Harley-Davidson publication P/N 94557-71, providing technical specifications for the extended 1966–1984 model range.
  • Contains 12 detailed chapters covering general information, troubleshooting, lubrication, engine, clutch, fuel systems, and electrical circuits.
  • Delivered as a direct download the moment payment clears.
  • OCR text layer lets you jump to a torque spec by keyword.
  • Suitable for printing individual sections for shop-floor use.
  • Permanent availability in your purchase account — no re-buy required.
  • This 1966–1984 release documents the transition from early Shovelhead variants to the late 1984-era systems including both standard and belt-drive setups.

Manual Organization and Content

This Harley-Davidson Shovelhead 1966–1984 service manual contains the foundational knowledge required for bike upkeep. Chapter coverage spans general maintenance and troubleshooting, with dedicated sections for the how factory workshop documentation is structured across the V-twin engine, transmission, and drivetrain. Readers find logical flowcharts for electrical, ignition, and fuel system diagnostics.

Engine and Chassis Specifications

The Harley-Davidson Shovelhead 1966–1984 manual documents essential tolerances and fluid capacities for the Shovelhead platform. Cylinder head torque values are documented at specific intervals to match the 1340 cc engine build. Transmission oil capacity for the Shovelhead is listed at 1.5 pints in the maintenance tables. Compression pressure for the 1978-1984 model range is documented as 100 psi or over. Proper drive belt tension is set at 5/8–1 inch deflection for the specified models. Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 425-page Harley-Davidson OEM workshop manual covering the 1966–1984 Shovelhead FL and FX series, documenting engine, chassis, electrical, and fuel-injection specifications for the Shovelhead V-twin platform.

Document Reference: Harley-Davidson P/N 94557-71

Manual FAQ, Purchase & Download Details

What kind of visual information regarding fastener types, component breakdown, and part identification is included in the document? keyboard_arrow_down

Manual contains numerous figures and illustrations that detail common hardware such as nuts, bolts, screws, and washers. These diagrams provide visual references for component features, thread patterns, and tool engagement points.

Is the manual formatted for digital access in a PDF version? keyboard_arrow_down

Product is provided as a downloadable PDF document.

Are there reference tables for recommended fluid types and standard service capacities available in this manual? keyboard_arrow_down

Quick Reference Data section lists various recommended lubricants, fluids, and standard capacity volumes for engine and transmission systems. These tables provide a centralized location for checking technical fluid requirements.

Which chapters offer guidance on wiring diagrams and electrical system references? keyboard_arrow_down

Wiring diagrams and comprehensive electrical system data are contained in the dedicated chapters at the end of the document.

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