1996–2002 Suzuki RM250 Motorcycle Owner´s Service Manual

Technician-level documentation for the Suzuki RM250 covering 1996-2002. Includes comprehensive information on maintenance, diagnostics, and repair procedures, with part number C4085-91017.

4.6starstarstarstarstar_half(5)
visibility Preview Available
Suzuki 1996–2002 Suzuki RM250 Motorcycle Owner´s Service Manual manual page preview - page 1 of 185

Sample pages from the 1996–2002 Suzuki RM250 Motorcycle Owner´s Service Manual manual

Suzuki 1996–2002 Suzuki RM250 Motorcycle Owner´s Service Manual manual preview page 1 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$17.75 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
31061 / Laura Williams
File Size:
23.30 MB
File Type:
PDF
Language:
English
Pages:
185
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Mar 4, 2025

Models Covered & Key Technical Specifications

Factory-Level Quality Safety Manual: Motorcycle Suzuki RM250 - Pro-Level Maintenance, Diagnostics & Repair Manual; covers 1996–2002 Maintenance-Registry Documentary Dossier for RM250 | RM250 Collection.

  • Factory Holding Capacity: 8.5 L is calibrated to hold the fuel mixture for optimal operation.
  • Essential Measurement Bounds: For engine performance, 38 mm defines the bore diameter Benchmarks.
  • Applied Circuit Specs: The ignition system is designed for electronic CDI operation Sequences.
  • Documentary RPM Specs: For engine tuning, 1500 rpm governs the timing Baseline.
  • Documentary Installation Footprint: The carburetor requires 38 mm for standard operation Requirements.
  • Applied Charge Quantity: The fuel tank capacity reaches 8.5 L Threshold.

Professional Workshop Service Manual & Technical Specifications

Factory-Level Quality Safety Manual: Motorcycle Suzuki RM250 - Pro-Level Maintenance, Diagnostics & Repair Manual; covers 1996–2002 Maintenance-Registry

Service-Level: 1996-2002 Suzuki RM250 // Technical-Domain: Motorcycle / RM250 Logic // Diagnostic-Area: Maintenance, Diagnostics & Repair.

Service procedures are grouped by:

  • General Instructions
  • Periodic Maintenance
  • Troubleshooting
  • Machine Tuning
  • Engine Dismounting and Mounting
  • Cylinder, Piston and Exhaust Valve
  • Clutch
  • Kick Starter
  • Transmission and Crankshaft
  • Fuel System
  • Cooling System
  • Electrical System
  • Front and Rear Wheels
  • Front and Rear Brakes
  • Service Data
  • Special Tools
  • Wire, Cable and Hose Routing
  • Specifications

Efficiently requiring:

Technical Specs

Assessment-Element Diagnostic-Logic Framework
Carburetor Type KEIHIN PWK38 Single
Front Fork Stroke 310 mm 12.2 in
Rear Wheel Travel 320 mm 12.6 in

Systems

Adjustment procedures are detailed for the carburetor, front fork, and rear suspension, ensuring optimal performance across various riding conditions. Timing procedures are documented for ignition systems, while technical notes cover component specifics. Quality checks are addressed for brakes and wheels, and the component section documents procedures for engine dismounting, mounting, and reassembly. The manual provides a complete overview of the motorcycle's systems, from the fuel system to the electrical components, ensuring all aspects of maintenance and repair are covered.

FAQ

Check the **standard** spark plug gap keyboard_arrow_down

0.55-0.65 mm (0.022-0.026 in) is the standard spark plug gap.

What does the **necessary** adjustment procedures cover for the carburetor? keyboard_arrow_down

Carburetor tuning for air/fuel mixture is detailed for various throttle openings, covering main jet, jet needle, slow jet, and air screw adjustments.

Reference the **recommended** oil level for the front fork. keyboard_arrow_down

188 mm (7.4 in) is the standard oil level for the front fork, with a range of 150-250 mm (6.9-9.8 in).

What are the **calibrated** assembly sequence for the rear shock absorber? keyboard_arrow_down

The rear shock absorber assembly torque specifications range from 60 N·m (43.5 lb-ft) for the upper and lower mounting bolts.

Customer Reviews

Read what our customers say about this Suzuki Motorcycle manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
This service manual is a lifesaver for maintaining my bike. The troubleshooting guides are incredibly detailed and easy to follow. Plus, the download process was smooth!
Avatar
New
This manual covers everything I needed. The download was quick and hassle-free, and the support team responded to my queries promptly. Very satisfied!
Avatar
New
The email with the download link arrived almost instantly! The manual itself is thorough and well-organized. Perfect for keeping my RM250 in top shape.
Avatar
New
I appreciate the safety precautions included in the manual. It really helps me feel secure while working on my bike. Customer support was also very helpful when I had questions.
Avatar
New
Rated 4 out of 5 stars