1997-2001 Moto Guzzi California EV, Special, Sport, Jackal, Stone Service Manual
PN 03 92 01 01
Moto Guzzi Models Covered & Key Technical Specifications
Models: Moto Guzzi California EV, California Special, California Sport, California Jackal, California Stone
Sub-models / Variants: 1st Series (adjustable fork), 2nd Series (non-adjustable fork), EV 2001, Special Sport
Trade Names: California
Model Years: 1997–2001
Serial Numbers: California Jackal starting no. 150010, California Special 1st Series (adjustable fork) up to KD 131644, California Special 2nd Series (non-adjustable fork) from KD 131645
Technical Data:
- Engine: 1064 cc, 4-stroke, 2-cylinder, 90° V-arrangement
- Bore x Stroke: 92 mm x 80 mm
- Compression Ratio: 9.5:1
- Max Power: 73.5 CV (54 kW) at 6400 r.p.m.
- Max Torque: 94 Nm (9.6 Kgm) at 5000 r.p.m.
- Fuel System: Magneti Marelli IAW 15M electronic injection
- Transmission: 5-speed with dry clutch and shaft drive
- Front Suspension (EV / Special 1st): Marzocchi 45 mm inverted telescopic, adjustable
- Brakes (Front): Brembo 320 mm double disc (EV/Special/Sport) or single disc (Jackal/Stone)
- Engine Oil Capacity: 3 liters
Moto Guzzi Manual Features & Content Preview
1997–2001 Moto Guzzi California Factory Service Overview
- Covers the 1997–2001 Moto Guzzi California EV, Special, Sport, Jackal, and Stone. Details the V90 engine, chassis, electrical, and braking systems.
- Official OEM publication Cod. 03 92 01 01, originally published in April 2002. Contains 511 pages of factory-authorized reference material.
- Features 41 numbered tool diagrams, 23 tightening torque specifications, and 8 comprehensive system breakdown chapters to support any shop repair.
- Available as an instant download directly to your device.
- Formatted for standard letter and A4 printing.
- Documents build-specific serial ranges, such as the KD 131644 fork transition for the California Special.
Document Content Walkthrough
This OEM manual outlines the complete anatomy of the motorcycle. It details the Bosch-derived Magneti Marelli IAW 15M fuel injection diagnostics, secondary transmission shaft geometry, and hydraulic schematics for the integrated braking system found on EV and Sport models. You will find exhaustive parts descriptions and structural breakdowns for the V90 engine architecture, clutch mechanism, and alternator assembly. Professional mechanics understand that working on high-pressure fuel systems and heavy-duty drivetrains carries inherent physical risks. Always verify that your shop equipment meets the exact lifting and stabilization requirements detailed in the chassis chapters before beginning a repair procedure.
Technical Data and Specifications
Specification tables map out critical maintenance intervals and component wear limits across all specified European and export builds. The documentation lists precise cooling and lubrication values, including the 3-liter engine sump capacity and 0.250-liter final drive bevel gear fluid requirements. Critical fastener ratings are thoroughly cataloged. For example, cylinder head nuts require a torque of 40–42 Nm, and caliper mounting bolts need 25 Nm. Suspension tuning data covers steering damper settings and fork oil levels for both adjustable and non-adjustable setups. Complete frame dimensions, along with trim removal sequences for side panels and seats, ensure factory alignment during reassembly.
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