1997-2001 Moto Guzzi California EV, Special, Sport, Jackal, Stone Service Manual

Comprehensive shop manual for the 1997-2001 Moto Guzzi California EV, Special, Sport, Jackal, and Stone models. Covers all service and repair procedures with detailed diagrams and specifications. PN 03 92 01 01.

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Document Details

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Document Number / Seller:
31078 / Emily Robinson
File Size:
47.99 MB
File Type:
ZIP
Language:
English, German, Danish
Pages:
511
Printable:
Yes
Category:
Bike
Last updated / verified
Jul 10, 2025

Models Covered & Key Technical Specifications

Moto Guzzi California EV / Special / Sport / Jackal / Stone (03 92 01 01) -- 1997-2001 Comprehensive Handbook | Motorcycle Archive.

  • Certified Clearance Data: 320 mm is rated at the front disc diameter Specification.
  • General End Play: For optimal function, 282 mm governs the rear disc diameter Standards.
  • Defined Power Draw: The brake system requires 13 mm hydraulic pump diameter Protocol.
  • Key Precision Specs: The caliper mounting bolts require 25 Nm torque Architecture.
  • Primary Holding Capacity: The clutch activation lever requires 3.5 Nm torque Norms.
  • Baseline Standards: The wheels require 4 Nm tightening torque Parameters.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Factory Service Manual: Moto Guzzi California EV, Special, Sport, Jackal, Stone manual, 1997-01 Chassis-Documentation

Serial-Range: California EV (1997-2000) // Serial-Range: California Special // Technical-Scope: Technical Data

Assessment-Element Value Logic
Engine Displacement 1064cc CC rating for engine operation
Max Torque 94 Nm Nm rating for peak engine output
Max Horsepower 73.5 CV CV rating for maximum engine power output
Front Disc Diameter 320 mm Disc size specification for front braking
Rear Disc Diameter 282 mm Disc size specification for rear braking
Fork Oil Capacity (per leg) 0.485 - 0.565 L Oil volume for front fork leg lubrication

Maintenance hierarchies are structured into the following sections: Engine, Fuel System, Ignition, Chassis, Controls, Wheels, Brakes, and more.

Engine

Torque specifications are documented for the cylinder head, spark plugs, and main engine components to ensure proper assembly and prevent component damage.

Fuel System

Parts identification is covered for the fuel tank, pump, filter, and injectors, detailing their function and maintenance requirements.

Brakes

Removal procedures are documented for front and rear calipers, including fluid replacement and bleeding for optimal braking performance.

Front Fork

Factory specifications are documented for fork oil replacement, including procedures for draining, filling, and adjusting damping for both extension and compression.

Maintenance Schedule

This manual details comprehensive scheduled maintenance procedures, outlining tasks and intervals for optimal motorcycle upkeep.

FAQ

What **components** have their own specific troubleshooting guides within this manual? keyboard_arrow_down

512 pages detail troubleshooting procedures for components including the engine, fuel system, brakes, and front fork, covering common issues and their solutions.

Confirm the **precise** lubrication requirements for the gearbox. keyboard_arrow_down

750 cc of "Agip Rotra MP SAE 80 W/90" oil is required for the gearbox, with specific instructions for filling and checking the level provided.

What **tools** are essential for front fork wheel shaft fastening? keyboard_arrow_down

A 36 mm hexagon wrench (part no. 01929300) for the back nut and a 19 mm hexagon wrench for the check nut are essential, along with a specialized fork leg vice for disassembly.

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Reviews (4)

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New
The manual covers everything from basic maintenance to complex repairs. I was impressed by how quickly I received assistance via email when I had questions. Excellent support!
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The thorough explanations and clear diagrams made my repair jobs so much easier. The download was smooth, and the email support was incredibly responsive. Can't ask for more!
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This manual is packed with useful information. I had a minor issue, and the support team responded within hours. Downloading it was also a breeze. Very satisfied!
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New
This workshop manual is a lifesaver for anyone working on their Moto Guzzi. The download process was seamless, and I received the link immediately after purchase. Highly recommend!