Hyster D001 H1.50XM H1.75XM H2.00XMS Forklift Repair Manual • P/N 100 SRM 545, November 1994

Technical Data and Coverage for the Hyster D001 Series

• Covers 1993–1994 Hyster H1.50XM, H1.75XM, H2.00XMS, and S-series lift trucks, including H25–40XM and S25–40XM variants equipped with Mazda M4-series powerplants.
• Details factory repair specifications and torque sequences for precise component rebuilds.
• Official Hyster publication P/N 100 SRM 545, updated November 1994.
• Includes 12 detailed hydraulic and electrical system specification tables, 3 mast speed performance charts, and 4 engine torque sequence diagrams.
• Delivered as an instant download, accessible from any device immediately after checkout so you can get straight to work.
• Fully searchable PDF format allows you to locate specific part numbers and diagrams in seconds.
• Provides the exact cross-reference data for the S25–35XM and S40XMS model expansion, essential for identifying late-production D001 variants.

Engine and Component Documentation

This manual provides the essential technical data and maintenance reference for the Hyster D001 forklift range. Content spans exact engine specifications for the Mazda M4-1.5G, M4-2.0G, and M4-2.5D units. You get the critical numbers: cylinder configurations, firing orders, and precise idle speed settings. The documentation covers the frame, operator module, and counterweight installation with clear diagrams illustrating rubber mount and latch adjustments. Fuel systems for both gasoline/LPG and diesel engines are fully outlined. This includes descriptive breakdowns of carburetor repair data and governor adjustment metrics. Note: Working on heavy machinery requires strict adherence to OEM load limits and lockout/tagout procedures to prevent crush injuries or system blowouts during maintenance.

Hydraulic, Electrical, and Maintenance Specifications

Fast access to fluid capacities and pressure ratings keeps workshop downtime to an absolute minimum. The manual catalogs capacity requirements for the cooling, hydraulic, and transmission systems alongside factory torque specifications for axle and engine components. Hydraulic pump flow rates and relief pressures are documented specifically at 55–65°C oil temperatures. Electrical system data details 12-volt, negative-ground configurations and alternator output ratings. Cooling system pressure for the Hyster H25–40XM is listed at 103 kPa. For valve clearances, the manual specifies 0.45 mm for the Mazda M4-2.5D. Transmission oil capacity for the S25–40XM dictates a precise 7.5 liters.