2004-2005 Kawasaki Ninja ZX-10R Motorcycle Service Manual

Shop manual for the 2004-2005 Kawasaki Ninja ZX-10R with engine, fuel system, and electrical schematics. Ref: 99964-1093

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Document Details

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Document Number / Seller:
31173 / Sandra Stewart
File Size:
51.93 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Feb 15, 2025

Models Covered & Key Technical Specifications

Kawasaki Ninja ZX-10R (2004-2005) (99964-1093) - Motorcycle Edition. Industrial Applied Digest | Collection Edition. Certified Coupling Torques: 115 N·m establishes the critical valve clearance specification. Designated Twist Specifications: For optimal clutch operation, 12.7:1 defines the reduction ratio. Design Load Capacity: 125 kW -- signifies the maximum engine horsepower output. Engineered Holding Capacity: The engine oil requires 3.7 L for proper lubrication. Primary Cycle Rate: Maximum throughput reaches 25 ppm Parameters. Baseline Torque Data: The brake caliper mounting bolts require 27 N·m for secure fastening.

Professional Workshop Service Manual & Technical Specifications

In-Depth Troubleshooting Training Manual: Kawasaki Ninja ZX-10R Motorcycle Service Manual - Diagnostic & Repair Procedures (2004-2005) Knowledge-Base

Product-Line: Motorcycle // Repair-Classification: Service Manual / Motorcycle Logic // Product-Line: Repair Procedures. TOP Assessment-Parameter System-Path Calibration-Standards
Engine Specifications DFI System 128.4 kW @ 11700 r/min
Chassis Dimensions Frame 2045 mm Overall Length
Fuel System Carburetion FI, Electronic Ignition
Electrical System Alternator 30.3 A, 14 V @ 5000 r/min
Cooling System Type Liquid-cooled
Transmission Gear Ratios 6-speed, constant mesh

Repair procedures are structured around.

This manual covers.

Diagnostic procedures are covered for.

Wiring diagrams are provided for.

Fuel system procedures are documented for.

Adjustment procedures are detailed for.

This manual documents torque specifications for engine components to ensure proper tightening and prevent structural misalignment prevention.

FAQ

What values **calibrated** system architecture? keyboard_arrow_down

115 N·m is the dry specification for cylinder head bolts (M10).

Assess the **applicable** tool requirements. keyboard_arrow_down

57001-1238 is required for adjusting the steering stem nut.

What components **exact** electrical values? keyboard_arrow_down

12 V 10 Ah is the standard battery specification for the electrical system.

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Reviews (3)

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The manual covers everything from maintenance to repairs. The layout makes finding information easy. Worth every penny!
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This manual is a lifesaver for anyone working on their ZX-10R. The instructions are clear and easy to follow. Highly recommend!
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I had a question about the download process, and the support team responded within minutes. Smooth download and very helpful!