Volvo BM A25 Articulated Dump Truck Service Manual

This comprehensive factory-grade service manual provides in-depth repair and maintenance information for the Volvo BM A25 articulated dump truck. Publication P90256.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Volvo Models Covered & Key Technical Specifications

Models: Volvo BM A25 (P90256), Volvo BM Hauler A25, Volvo BM Hauler 5350 B
Sub-models / Variants: 4x4, 6x4, 6x6
Trade Names: A25, 5350 B
Build Years: Production model variations post serial number 4000
Serial Numbers: Series 4000 and higher (with specific mentions for 4329 and 4357 variants)
Technical Data:

  • Engine: TD 71 K (6-cylinder, direct-injection, diesel, intercooled)
  • Compression ratio: 15.5:1
  • Weight: 15,700 kg (operational)
  • Electrical system: 24 V
  • Hydraulic flow: 10 liters/minute
  • Dump body volume: 12.5 m³ (heaped SAE), 9.6 m³ (level load)
  • Valve clearance: Inlet 0.40 mm, Exhaust 0.55 mm (cold engine)
  • Fuel feed pressure: 100–150 kPa
Technical Specifications
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Document Number / Seller:
31209 / Amanda Reyes
File Size:
45.13 MB
File Type:
PDF
Language:
English
Pages:
736
Printable:
Yes
Category:
Dump-Truck
Last updated / verified
Jun 25, 2025

Volvo Manual Features & Content Preview

Volvo BM A25 Service Manual Technical Coverage

  • Covers 1980s–1990s Volvo BM A25 and 5350 B articulated dump trucks in 4x4, 6x4, and 6x6 configurations.
  • Official Volvo Construction Equipment service information document dated 27.02.2013.
  • Contains 80+ pages of detailed assembly diagrams, component dimension charts, and specialized tool fabrication drawings.
  • Downloads to your account within seconds of checkout.
  • Stored against your account so you can retrieve it after a hard-drive loss.
  • Indexed PDF search covers every chapter and appendix.
  • Suitable for printing individual sections for shop-floor use.
  • This 736-page reference is the factory standard for documenting TD 71 K engine variants and ZF control unit diagnostic tests.

Component and System Documentation

The Volvo BM A25 and 5350 B service manual provides exhaustive technical detail for major machine systems. Primary chapters define the service position, safety rules for battery maintenance, and the handling of hazardous materials such as refrigerants (R12/R134a) and polymer components. Technical sections detail the specific removal and fitting sequences for the TD 71 K diesel engine and drivetrain assemblies, including specialized instructions for using the E1335 lever and E1560 console tools. System-wide data covers electrical testing for the ZF PR-61 control unit, including clutch, gear selector, and modulation signal diagnostics.

Specification Highlights

This publication contains comprehensive specification data for industrial maintenance professionals seeking exact build tolerances. Engine compression pressure at 180 rpm is documented at 2.6 MPa (377 psi). Valve clearance for the inlet is specified at 0.40 mm while the exhaust clearance is listed at 0.55 mm. The total engine oil capacity including the filter is 19 liters. Torque values are provided for all major chassis connections, including the engine-to-flywheel housing which is documented at 135 Nm. Safety Note: Always consult a certified technician before performing service on this equipment. This official Volvo service information provides technical specifications and operational data for the A25 and 5350 B articulated haulers, documenting essential mechanical, hydraulic, and electrical configurations for accurate equipment maintenance.

Document Reference: Document Title: Service Information, Date: 27.02.2013, Function Group: 000-236

Manual FAQ, Purchase & Download Details

Which system sections are organized within the main chapters of the service manual? keyboard_arrow_down

Document covers major functional areas including chassis dimensions, weight specifications, type plate locations, and various technical reference data for the articulated hauler.

Are specific document version markers or publication dates included in the PDF? keyboard_arrow_down

Service information pages show a specific publication date to define the manual release status. These headers provide consistency for identifying the document version.

Is there a compilation of technical data tables and dimensional charts for the various machine configurations? keyboard_arrow_down

Manual contains detailed reference tables that outline dimensional measurements for 4x4, 6x4, and 6x6 machine versions. It also features standard tightening torque charts for metric and imperial hardware. These lookup sections provide a centralized location for checking vehicle specifications.

What information regarding fluid capacities can be found in the service manual? keyboard_arrow_down

Capacity section lists standard volume data for dump body configurations.

Does the document provide technical illustrations for shop-made tools? keyboard_arrow_down

Manual includes schematic drawings and fabrication dimensions for specialized workshop tools. It also references material types and component requirements for constructing these tools internally.

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