2004-2006 Honda Rancher 350 TRX350TM/TE/FM/FE Service Manual (P/N 61200-HN4-A00)
Honda Models Covered & Key Technical Specifications
Models: Honda Rancher 350, TRX350TM, TRX350TE, TRX350FM, TRX350FE
Sub-models / Variants: 2WD (TM/TE), 4WD (FM/FE), Left foot-operated gearshift (TM/FM), Electric shift program (TE/FE)
Trade Names: FourTrax Rancher
Model Years: 2004–2006
Technical Data:
- Engine: Single cylinder, OHV, longitudinally installed
- Displacement: 329.1 cc
- Bore and Stroke: 78.5 x 68.0 mm
- Compression Ratio: 8.8:1
- Fuel System: Constant vacuum (VE type) carburetor
- Transmission: 5-speed with reverse, constant mesh
- Clutch: Centrifugal and multi-plate wet clutch
- Drive System: 2WD or 4WD with A.P. Suretrac torque biasing front differential
- Engine Oil Capacity: 2.0 liters (2.1 US qt) for drain and filter change
- Spark Plug: NGK DPR7EA-9 (Standard), Denso X22EPR-U9
- Spark Plug Gap: 0.8–0.9 mm (0.03–0.04 in)
- Valve Clearance: 0.15 +/- 0.02 mm (cold)
- Idle Speed: 1,400 +/- 100 rpm
- Front Tire Size: AT24 x 8-12
- Rear Tire Size: AT25 x 11-10 (TM/TE), AT24 x 9-11 (FM/FE)
Honda Manual Features & Content Preview
- Covers the 2004–2006 Honda Rancher 350 (TRX350TM/TE/FM/FE) featuring both 2WD and 4WD configurations with foot-shift or electric-shift systems
- Official Honda publication Form P/N 61200-HN4-A00, copyright 2004–2006
- Contains 442 pages of detailed mechanical diagrams, wiring schematics, and system-specific torque specifications
- Documents the A.P. Suretrac torque-biasing front differential and internal oil management systems
- Specifically details the differences between the TM/TE and FM/FE variant specifications, providing the reference build-data for the 350-series FourTrax Rancher engine
Technical Walkthrough and System Data
This Honda publication organizes critical maintenance information into dedicated sections for the drivetrain, chassis, and electrical components. It maps out the lubrication and fuel systems, clearly defining the dry-sump mechanism alongside carburetor specifications for the VE94EA-type unit. Electrical sections offer insights into the ESP (Electric Shift Program), ignition pulse generation, and charging system outputs. These references are essential for tracking down electrical faults or verifying sensor data. Before performing any diagnostic work on these components, reviewing the manufacturer's designated safety procedures and shop precautions outlined in the preliminary chapters is strongly recommended to prevent equipment damage or personal injury.
Precision Reference Values
The documentation includes extensive torque specifications and fluid requirements vital for shop work. During assembly, cylinder head bolt torque is documented strictly at 39 N-m (29 ft-lb). You will find the valve clearance for the intake listed at 0.15 mm directly in the cylinder head specification table. Engine oil capacity for a standard drain and filter change sits at 2.0 liters (2.1 US qt). Additionally, a dedicated reference section for the A.P. Suretrac system lists the front differential oil capacity at 241 cc for standard draining.
Customer Reviews
Read what our customers say about this Honda ATV manual and share your own experience.