2004-2006 Honda Rancher 350 TRX350TM/TE/FM/FE Service Manual
Comprehensive service reference for the 2004-2006 Honda Rancher 350, including all TRX350TM, TRX350TE, TRX350FM, and TRX350FE models. Documents maintenance, systems, and diagnostics. Part number: 61200-HN4-A00
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Sample pages from the 2004-2006 Honda Rancher 350 TRX350TM/TE/FM/FE Service Manual manual
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Honda Models Covered & Key Technical Specifications
Models: Honda Rancher 350, TRX350TM, TRX350TE, TRX350FM, TRX350FE
Sub-models / Variants: 2WD (TM/TE), 4WD (FM/FE), Left foot-operated gearshift (TM/FM), Electric shift program (TE/FE)
Trade Names: FourTrax Rancher
Build Years: 2004–2006
Technical Data:
- Engine: Single cylinder, OHV, longitudinally installed
- Displacement: 329.1 cc
- Bore and Stroke: 78.5 x 68.0 mm
- Compression Ratio: 8.8:1
- Fuel System: Constant vacuum (VE type) carburetor
- Transmission: 5-speed with reverse, constant mesh
- Clutch: Centrifugal and multi-plate wet clutch
- Drive System: 2WD or 4WD with A.P. Suretrac torque biasing front differential
- Engine Oil Capacity: 2.0 liters (2.1 US qt) for drain and filter change
- Spark Plug: NGK DPR7EA-9 (Standard), Denso X22EPR-U9
- Spark Plug Gap: 0.8–0.9 mm (0.03–0.04 in)
- Valve Clearance: 0.15 +/- 0.02 mm (cold)
- Idle Speed: 1,400 +/- 100 rpm
- Front Tire Size: AT24 x 8-12
- Rear Tire Size: AT25 x 11-10 (TM/TE), AT24 x 9-11 (FM/FE)
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2004–2006 Honda Rancher 350 Service Documentation
- Covers the 2004–2006 Honda Rancher 350 (TRX350TM/TE/FM/FE) featuring both 2WD and 4WD configurations with foot-shift or electric-shift systems
- Official Honda publication Form MR-437, copyright 2004–2006
- Contains 442 pages including detailed mechanical diagrams, wiring schematics, and system-specific torque specifications
- Stored against your account so you can retrieve it after a hard-drive loss
- Full-text search finds any part number in seconds
- Documents the A.P. Suretrac torque-biasing front differential, how factory workshop documentation is structured, and internal oil management systems
- This technical guide specifically details the differences between the TM/TE and FM/FE variant specifications and provides the reference build-data for the 350-series FourTrax Rancher engine
Technical Walkthrough and System Data
This 442-page Honda Rancher 350 publication organizes critical maintenance and service information into dedicated sections for the drivetrain, chassis, and electrical components. The document maps out the lubrication and fuel systems, clearly defining the dry-sump mechanism and carburetor specifications for the VE94EA-type unit. Electrical sections offer insights into the ESP electronic shift program, ignition pulse generation, and charging system outputs to assist with system diagnostics.
Precision Reference Values
Data preview for the 2004–2006 Honda Rancher 350 includes extensive torque specifications and fluid requirements. Cylinder head bolt torque is documented at 39 N-m (29 ft-lb) in the assembly data. Valve clearance for the intake is listed at 0.15 mm in the cylinder head specification table. Engine oil capacity for draining and filter change is documented at 2.0 liters (2.1 US qt). A reference section for the A.P. Suretrac torque biasing front differential lists the front differential oil capacity at 241 cc for standard draining. An official Honda workshop manual covering the 2004–2006 Honda Rancher 350 TRX350, documenting engine, chassis, and electrical specifications for the TM, TE, FM, and FE model variants.
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