2004-2006 Honda Rancher 350 TRX350TM/TE/FM/FE Service Manual

Comprehensive service reference for the 2004-2006 Honda Rancher 350, including all TRX350TM, TRX350TE, TRX350FM, and TRX350FE models. Documents maintenance, systems, and diagnostics. Part number: 61200-HN4-A00

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Document Details

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Document Number / Seller:
31214 / Mary Lewis
File Size:
52.80 MB
File Type:
PDF
Language:
English
Pages:
442
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 22, 2025

Models Covered & Key Technical Specifications

HONDA Rancher 350 (TRX350TM/TE/FM/FE) - 2004-2006 Definitive Configuration Installation Manual | ATV Module.

  1. Published Bolt Torques: For valve lock nut, 17 N-m (1.7 kgf-m, 12 lbf-ft) is the adjusting torque. Matrix.
  2. Measured Volume Data: For draining and filter change, 2.0 liters (2.1 US qt, 1.8 Imp qt) defines the engine oil capacity. Standards.
  3. Approved Clearance Data: The formatter board requires 22 N-m (2.2 kgf-m, 16 lbf-ft) context for clutch center lock nut. Margin.
  4. Reference Output Rating: The engine oil capacity for draining and filter change is 2.0 liters (2.1 US qt, 1.8 Imp qt). Protocol.
  5. Fundamental Processing Speed: For clutch center lock nut, 22 N-m (2.2 kgf-m, 16 lbf-ft) controls the required torque. Architecture.
  6. Universal Coupling Torques: For the adjusting torque of the valve lock nut, 17 N-m (1.7 kgf-m, 12 lbf-ft) is specified. Norms.

Professional Workshop Service Manual & Technical Specifications

Definitive Configuration Installation Manual: ATV Honda TRX350TM, TRX350TE, TRX350FM, TRX350FE 2004-2006 - Comprehensive ATV Service & Repair Manual Engineering-Archive

Coverage-Scope: 2004-2006 Honda Rancher 350, TRX350TM, TRX350TE, TRX350FM, TRX350FE // Reference-Category: ATV / FourTrax Logic // Model-Designation: 442 Pages, 52.7989 MB File Size

Component Technical-Path Architecture
General Information 1-1 Section Overview
Technical Features 2-1 Component Explanations
Frame/Body Panels/Exhaust System 3-1 Panel Removal & Installation
Maintenance Schedule 4-1 Regular Service Intervals
Lubrication System 5-1 Fluid Capacities & Procedures

Major sections focus on detailed procedures for engine removal/installation, fuel system components, and clutch/gearshift linkage. This technical documentation details the repair pathways for your specific ATV model. Comprehensively calling for specific testing requirements for engine components and systems.

Repair information is provided for

This manual documents the procedures for maintenance and repair of various systems. It includes detailed information on the engine, fuel, lubrication, and electrical systems. Key procedures cover component inspection, disassembly, and reassembly.

Testing requirements are specified for

Diagnostic information is presented for common issues such as starting problems, driveability concerns, and component failures. This documentation provides troubleshooting guides to help identify and resolve problems effectively.

Clearance measurements are addressed for

Specifications for critical measurements, including tolerances and clearances for engine and drivetrain components, are clearly outlined. These precise values are essential for ensuring optimal performance and longevity of the ATV.

Verification procedures are included for

The manual includes detailed procedures for verifying the correct installation and operation of components. This includes checks for proper torque values, fluid levels, and system functionality, ensuring safe and reliable operation.

Special procedures are addressed for

Detailed instructions are provided for specialized tasks such as engine removal and installation, carburetor adjustment, and suspension service. These procedures are presented with clear diagrams and step-by-step guidance.

This manual includes torque specifications for various components to ensure proper flange face sealing and prevent damage.

FAQ

Calculate the **precise** pressure specifications keyboard_arrow_down

20 kPa (0.20 kgf/cm², 2.8 psi) is the minimum cold tire pressure standard for the front wheel/suspension/steering on TM/TE models.

What values define the **proper** assembly sequence keyboard_arrow_down

115 N·m (11.0 kgf-m, 80 lbf-ft) is the torque value for the clutch holder during assembly.

Assess the **standard** service interval parameters keyboard_arrow_down

2 years is the standard service interval for checking the brake fluid, as noted on page 4-16.

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Reviews (3)

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New
Highly detailed and easy to follow. The diagrams make repairs much easier. Customer support was quick to respond when I had questions!
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Rated 4 out of 5 stars
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New
This manual has everything I need for my TRX350. The troubleshooting guide is especially helpful!