2004-2008 Kubota RTV900 UTV Workshop Manual

Complete workshop manual for the Kubota RTV900 Utility Vehicle, covering 2004-2008 models. Essential guide for maintenance and repair.

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Document Details

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Document Number / Seller:
31236 / Thomas Wilson
File Size:
21.83 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
Mar 4, 2025

Models Covered & Key Technical Specifications

Kubota RTV900 Utility Vehicle Workshop Manual: 2004-2008 Service Guide

This workshop manual provides detailed repair and maintenance information for the Kubota RTV900 Utility Vehicle (2004-2008).

  • Engine Specifications: D902-E-UV / D902-E2-UV, Indirect Injection, Vertical, water-cooled, 4-cycle diesel
  • Engine Power: 16.1 kW (21.6 HP) at 53.3 r/s [3200 min-1 (rpm)]
  • Max Torque: 54.7 N·m (5.6 kgf·m, 40.5 lbf·ft) at 30.0 to 36.7 r/s [1800 to 2200 min-1 (rpm)]
  • Fuel Capacity: 28 L (7.4 U.S.gals, 6.2 Imp.gals)
  • Transmission: Continuously variable hydro transmission (VHT)
  • Drive: 4 wheels, rear 2WD or 4WD

Professional Workshop Service Manual & Technical Specifications

Kubota RTV900 Utility Vehicle Workshop Manual: 2004-2008 Service Guide

Coverage-Scope: All RTV900 models (2004-2008) // Engineering-Base: Utility Vehicle / Diesel Engine Logic // Coverage-Scope: Repair and Maintenance Procedures.

Specifications Assessment-Parameter Parameters Architecture
Engine Model D902-E-UV / D902-E2-UV Indirect Injection, Vertical, water-cooled, 4-cycle diesel
Engine Gross Power (DIN) 16.1 kW (21.6 HP) At 53.3 r/s [3200 min-1 (rpm)]
Maximum Torque 54.7 N·m (5.6 kgf·m, 40.5 lbf·ft) At 30.0 to 36.7 r/s [1800 to 2200 min-1 (rpm)]
Fuel Tank Capacity 28 L (7.4 U.S.gals, 6.2 Imp.gals) For refueling operations.
Transmission Type Continuously variable hydro transmission (VHT) Hydrostatic power steering.
Max. Cargo Load 500 kg (1100 lbs) For operator, passenger, and cargo.

The repository is divided into sections covering general information, engine specifications, and detailed procedures for checking, disassembling, and assembling various components. Sequentially requiring thoroughness, the documentation addresses the engine body, lubricating system, cooling system, and fuel system, providing a systematic pathway to understanding the vehicle's mechanics.

Engine Body Procedures

This section details the checking and adjustment of the engine's cylinder head, valve clearances, and related components, including piston and connecting rod specifications. Specific procedures for crankshaft alignment and bearing checks are also documented.

Lubricating System Checks

This part of the manual outlines procedures for checking engine oil pressure, fan belt tension, and thermostat valve opening temperatures, crucial for maintaining optimal lubrication and cooling system performance.

Cooling System Maintenance

Covers the inspection and maintenance of the cooling system, including radiator cap air leakage tests and radiator water leakage checks, ensuring efficient engine cooling.

Fuel System Inspection

Details the process for checking fuel injection pressure and nozzle spraying conditions, vital for ensuring proper fuel delivery and combustion.

Torque Specifications: The manual documents torque specifications for various engine components to ensure proper assembly and prevent rotational loosening.

FAQ

What **necessary** electrical values are covered for troubleshooting? keyboard_arrow_down

115 N·m is the specified tightening torque for cylinder head screws, crucial for maintaining proper engine function and preventing leaks.

Determine the **recommended** calibration settings for the engine? keyboard_arrow_down

3.53 to 4.02 MPa (36 to 41 kgf/cm2, 512 to 583 psi) is the factory specification for compression pressure, which is essential for engine performance.

What **calibrated** clearance measurements are provided? keyboard_arrow_down

0.145 to 0.185 mm (0.00571 to 0.00728 in.) is the factory specification for valve clearance (Cold), ensuring optimal engine operation.

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Reviews (2)

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This workshop manual is a must-have for anyone with a Kubota RTV900. The step-by-step procedures are clear and easy to follow. Plus, the download process was smooth and I received the link almost immediately!
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New
I found this manual incredibly helpful for understanding my RTV900 better. The diagrams are fantastic, and I appreciated the quick email support when I had questions. Highly recommend!