2004-2008 Kubota RTV900 UTV Workshop Manual
Complete workshop manual for the Kubota RTV900 Utility Vehicle, covering 2004-2008 models. Essential guide for maintenance and repair.
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Kubota RTV900 Utility Vehicle Workshop Manual: 2004-2008 Service Guide
This workshop manual provides detailed repair and maintenance information for the Kubota RTV900 Utility Vehicle (2004-2008).
- Engine Specifications: D902-E-UV / D902-E2-UV, Indirect Injection, Vertical, water-cooled, 4-cycle diesel
- Engine Power: 16.1 kW (21.6 HP) at 53.3 r/s [3200 min-1 (rpm)]
- Max Torque: 54.7 N·m (5.6 kgf·m, 40.5 lbf·ft) at 30.0 to 36.7 r/s [1800 to 2200 min-1 (rpm)]
- Fuel Capacity: 28 L (7.4 U.S.gals, 6.2 Imp.gals)
- Transmission: Continuously variable hydro transmission (VHT)
- Drive: 4 wheels, rear 2WD or 4WD
Professional Workshop Service Manual & Technical Specifications
Kubota RTV900 Utility Vehicle Workshop Manual: 2004-2008 Service Guide
Coverage-Scope: All RTV900 models (2004-2008) // Engineering-Base: Utility Vehicle / Diesel Engine Logic // Coverage-Scope: Repair and Maintenance Procedures.
| Specifications | Assessment-Parameter | Parameters | Architecture |
|---|---|---|---|
| Engine Model | D902-E-UV / D902-E2-UV | Indirect Injection, Vertical, water-cooled, 4-cycle diesel | |
| Engine Gross Power (DIN) | 16.1 kW (21.6 HP) | At 53.3 r/s [3200 min-1 (rpm)] | |
| Maximum Torque | 54.7 N·m (5.6 kgf·m, 40.5 lbf·ft) | At 30.0 to 36.7 r/s [1800 to 2200 min-1 (rpm)] | |
| Fuel Tank Capacity | 28 L (7.4 U.S.gals, 6.2 Imp.gals) | For refueling operations. | |
| Transmission Type | Continuously variable hydro transmission (VHT) | Hydrostatic power steering. | |
| Max. Cargo Load | 500 kg (1100 lbs) | For operator, passenger, and cargo. |
The repository is divided into sections covering general information, engine specifications, and detailed procedures for checking, disassembling, and assembling various components. Sequentially requiring thoroughness, the documentation addresses the engine body, lubricating system, cooling system, and fuel system, providing a systematic pathway to understanding the vehicle's mechanics.
Engine Body Procedures
This section details the checking and adjustment of the engine's cylinder head, valve clearances, and related components, including piston and connecting rod specifications. Specific procedures for crankshaft alignment and bearing checks are also documented.
Lubricating System Checks
This part of the manual outlines procedures for checking engine oil pressure, fan belt tension, and thermostat valve opening temperatures, crucial for maintaining optimal lubrication and cooling system performance.
Cooling System Maintenance
Covers the inspection and maintenance of the cooling system, including radiator cap air leakage tests and radiator water leakage checks, ensuring efficient engine cooling.
Fuel System Inspection
Details the process for checking fuel injection pressure and nozzle spraying conditions, vital for ensuring proper fuel delivery and combustion.
Torque Specifications: The manual documents torque specifications for various engine components to ensure proper assembly and prevent rotational loosening.
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