Product Information
Table of Contents
1. General Information
- Service Rules
- Model Identification
- General Specifications
- Lubrication System Specifications
- Fuel System Specifications
- Cooling System Specifications
- Cylinder Head/Valves Specifications
- Clutch/Starter Clutch Specifications
- Drive/Driven Specifications
- Transmission/Gearshift Linkage Specifications
- Crankcase/Crankshaft/Balancer/Piston/Cylinder Specifications
- Front Wheel/Suspension/Steering Specifications
- Rear Wheel/Suspension Specifications
- Hydraulic Brake Specifications
- Battery/Charging System Specifications
- Ignition System Specifications
- Electric Starter Specifications
- Light/Meters/Switches Specifications
- Standard Torque Values
- Engine and Frame Numbers
- Lubrication and Seal Points
- Cable & Harness Routing
- Emission Control Systems
2. Maintenance
- Maintenance Schedule
- Tools and Workshop Equipment
- Maintenance Procedures
3. Engine Removal/Installation
- Engine Removal
- Engine Installation
4. Cylinder Head/Valves
- Cylinder Head Removal
- Valve Removal and Inspection
- Cylinder Head Installation
5. Clutch/Starter Clutch
- Clutch Removal
- Clutch Inspection
- Clutch Installation
6. Gearshift Linkage/Transmission
- Gearshift Linkage Removal
- Gearshift Linkage Inspection
- Gearshift Linkage Installation
- Transmission Removal
- Transmission Inspection
- Transmission Installation
7. Crankcase/Crankshaft/Piston/Cylinder
- Crankcase Disassembly
- Crankshaft Removal and Inspection
- Piston and Cylinder Removal
- Crankcase Reassembly
8. Cooling System
- Radiator Removal and Installation
- Water Pump Removal and Installation
- Thermostat Inspection
9. Fuel System
- Fuel Tank Removal and Installation
- Fuel Pump Removal and Inspection
- Fuel Injector Removal and Inspection
- Throttle Body Synchronization
10. Exhaust System
- Exhaust Pipe Removal and Installation
- Muffler Removal and Installation
11. Electrical System
- Battery Maintenance
- Charging System Inspection
- Alternator
- Voltage Regulator/Rectifier
- Ignition System Inspection
- Starting System Inspection
- Starter Motor
- Starter Relay
- Lighting System Inspection
- Switches and Controls
- Handlebar Switches
- Ignition Switch
- Wiring Diagrams
12. Wheels/Tires
- Wheel Removal and Installation
- Tire Removal and Installation
- Wheel Inspection
- Tire Inspection
13. Suspension
- Front Suspension Removal and Installation
- Front Fork Inspection and Rebuild
- Rear Suspension Removal and Installation
- Rear Shock Absorber Inspection
14. Steering
- Steering Head Removal and Installation
- Steering Head Inspection
- Handlebar Removal and Installation
15. Brakes
- Brake System Overview
- Front Brake Inspection and Service
- Rear Brake Inspection and Service
- Brake Bleeding Procedures
16. Body/Frame
- Body Panels Removal and Installation
- Frame Inspection and Repair
- Seat Removal and Installation
17. Technical Data
- Service Specifications
- Torque Specifications
- Fluid Types and Capacities
- Fuse and Relay Locations
- Connector Pin-Outs
18. Special Tools
- Special Tools List
- Tool Usage Instructions
Appendix
- Troubleshooting Guide
- Common Issues and Solutions
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