2012 Yamaha Grizzly 550/550FI 4x4 Owner's Manual (P/N LIT-11626-25-23)
Yamaha Models Covered & Key Technical Specifications
Models: Yamaha Grizzly 550, Yamaha Grizzly 550FI
Sub-models / Variants: YFM5FGB, YFM5FGHB, YFM5FGPB, YFM5FGPHB, EPS model
Model Years: 2012
Technical Data:
- Fuel tank capacity: 20.0 L (5.28 US gal)
- Fuel reserve: 4.5 L (1.19 US gal)
- Maximum vehicle load capacity: 220.0 kg (485 lb)
- Front carrier load limit: 45.0 kg (99 lb)
- Rear carrier load limit: 85.0 kg (187 lb)
- Auxiliary DC jack rating: 12 V, 10 A (120 W)
- Tire pressure (front): 5.0 psi (35 kPa)
- Tire pressure (rear): 4.4 psi (30 kPa)
- Tire size (front): AT25 x 8-12
- Tire size (rear): AT25 x 10-12
- Shock absorber preload settings: 1 (min) to 5 (max)
- Brake fluid type: DOT 4
Yamaha Manual Features & Content Preview
- Covers 2012 Yamaha Grizzly 550 and 550FI 4x4 models, including the YFM5FGB, YFM5FGHB, YFM5FGPB, and YFM5FGPHB variants equipped with Electric Power Steering (EPS)
- Official Yamaha OEM publication (P/N LIT-11626-25-23), first edition March 2011
- Contains 100 pages of factory-level operational, maintenance, and technical reference data
- Provides the primary operational framework for the 2012 model year Grizzly 550 launch build
Operation and Routine Maintenance
This official owner's manual provides the essential factory baselines for running and maintaining the 2012 Grizzly 550 and 550FI. You will find exact locations for all critical controls, instruments, and specification labels necessary for accurate shop reference. It thoroughly breaks down the multi-function display, On-Command four-wheel-drive system, and differential lock engagement procedures so technicians can quickly verify correct operation during standard diagnostics. The guide also details required pre-ride inspection protocols. These cover routine checks for engine, final gear, and differential oil capacities, along with coolant levels. Executing these baseline checks according to factory guidelines is critical for safe vehicle operation and helps prevent premature drivetrain wear during rigorous trail use.
Technical Data and Specifications
Having accurate technical data directly impacts turnaround time on routine service. This section lays out exact fluid requirements, specifically calling for DOT 4 brake fluid and defining total cooling system capacities. It also provides the factory tire pressure thresholds for the OEM MAXXIS MU19 front and MU20 rear tires. Maintaining these exact minimum pressures is crucial to prevent dangerous tire bead dislodgment under heavy loads or sharp cornering. Electrical troubleshooting is supported by precise auxiliary DC jack ratings, capped at 12 V, 10 A (120 W). Finally, factory maintenance charts dictate the strict mileage and hour intervals for evaluating valve clearances, spark plug condition, and exhaust system integrity. Always verify your service findings against these OEM specifications to ensure maximum machine reliability and rider safety before returning the ATV to the customer or trail.
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