1988-1997 Suzuki Katana 600 / GSX600F Service Manual

Addresses Katana 600 and GSX600F systems including engine, transmission, and electrical. Documents maintenance and repair procedures for all models. PN 99500-35028-03E

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Document Details

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Document Number / Seller:
31489 / Edward Hernandez
File Size:
56.64 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Apr 17, 2025

Models Covered & Key Technical Specifications

1988-1997 Suzuki Katana 600 / GSX600F Service Manual

Service Manual | Suzuki Motor Corporation.

  • General Information Data: 210 mm overall length establishes the core dimensional Framework.
  • Engine Specifications: For optimal operation, 62.6 mm Bore defines the cylinder dimension Parameters.
  • Fuel Capacity Data: The fuel tank holds 20.0 L for extended operational Range.
  • Electrical System Specs: The ignition type is Transistorized for reliable circuit Threshold.
  • Chassis Specifications: The steering angle is 35° (right & left) enabling precise cornering Logic.
  • Transmission Type: 6-speed constant mesh ensures smooth gear transitions Requirements.

Professional Workshop Service Manual & Technical Specifications

Specialized Instructional Shop Manual: Bike Suzuki manual for Katana 600, GSX600F (1988-97) Information-Suite

Documentation-Type: Service Manual // Unit-Designations: GSX600F / Katana 600 // Documentation-Type: Repair Data Metric Operational-Logic Logic
Dimensions & Dry Mass Overall Length: 2110 mm Standard Measurement
Engine Bore: 62.6 mm Component Specification
Transmission Gear Ratios: 1.725 (Primary) Performance Metric
Electrical Ignition Timing: 13° B.T.D.C. Timing Specification
Capacities Fuel Tank: 20.0 L Capacity Data
Chassis Front Suspension: Telescopic Suspension Type

The documentation provides guidance on engine, fuel and lubrication systems, ignition, starting, charging, and chassis components. The manual details disassembly and reassembly procedures, specifications, and inspections for various systems. Professional analysis covers key maintenance and repair topics. Safely requiring inspection of all listed components, the manual covers engine overhaul procedures, including cylinder head and piston specifications. It details carburetor construction, fuel system diagnostics, and electrical system testing. Professional guidance is provided for chassis repairs, including front and rear brake systems, forks, and steering stem adjustments. This manual documents torque specifications for critical fasteners, such as the axle nut and caliper bolts, to ensure proper vibration dampening and safe operation.

FAQ

Assess the **critical** calibration settings for the ignition system? keyboard_arrow_down

13° B.T.D.C. below 1500 rpm is the specified ignition timing for the standard model, while California models have 7° B.T.D.C. below 1500 rpm.

What components **required** clearance measurements are detailed? keyboard_arrow_down

0.10 - 0.15 mm is the specified valve clearance (when cold) for both intake and exhaust valves, with specific procedures for adjustment outlined.

Confirm the **specified** torque specifications for the rear axle nut. keyboard_arrow_down

85 - 115 N·m (8.5 - 11.5 kg-m, 61.5 - 83.0 Ib-ft) is the specified torque for the rear axle nut, crucial for maintaining wheel alignment and security.

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Reviews (4)

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The download process was seamless, and the customer support responded to my query in no time. The manual is thorough and well-organized. Very satisfied!
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I loved how quickly I received the download link via email. The support team was very helpful when I had questions. A must-have for any Suzuki owner!
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This service manual has been a lifesaver for my Katana. The diagrams are clear, and the step-by-step instructions are easy to follow. Highly recommend!
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Rated 5 out of 5 stars