2012-2013 Mazda CX-5 Bodyshop Manual

Get your Mazda CX-5 back in shape with this comprehensive bodyshop manual. Covers all panel replacement procedures for 2012-2013 models.

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Document Details

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Document Number / Seller:
31580 / Andrew Boyd
File Size:
205.68 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
May 25, 2025

Models Covered & Key Technical Specifications

Mazda CX-5 (Mazda CX5: DL manual, 2012-13) – Bodyshop Manual: Mazda CX-5: DL manual, 2012-13 PDF Factory procedures are documented for panel replacement operations, including detailed specifications for cut-and-join locations. The manual details precise measurements for body components and offers guidance on welding techniques, ensuring structural integrity and optimal vehicle alignment.

  • Published Body Dimensions: 810 mm establishes the front fender installation nut measurement.

Professional Workshop Service Manual & Technical Specifications

Mazda CX-5 Bodyshop Manual: Mazda CX-5: DL manual, 2012-13 PDF Hydraulic-Guide

Assembly-Group: 2012-2013 // Maintenance-Category: Body and Accessories / Chassis Logic // Assembly-Group: Bodyshop Specifications.

Identifier Value Calibration-Data
Body Dimensions (Flat-plane) 810 mm (31.89 in) -
Body Dimensions (Straight-line) 1156 mm (45.51 in) -
Body Dimensions (Straight-line) 1262 mm (49.69 in) -
Body Dimensions (Straight-line) 1048 mm (41.26 in) -
Body Dimensions (Straight-line) 955 mm (37.60 in) -
Body Dimensions (Straight-line) 485 mm (19.09 in) -

Factory procedures are documented for panel replacement operations, including detailed specifications for cut-and-join locations. The manual details precise measurements for body components and offers guidance on welding techniques, ensuring structural integrity and optimal vehicle alignment. Specifications for ultra high-tensile steel plates are included, detailing their enhanced tensile strength and their use in frames and main body parts to reduce vehicle weight and improve shock absorption. The document outlines a range of applications and cautions for service, including the proper procedures for drilling welded parts and inspecting weld strength for adhesion. This logical approach ensures that all repairs are performed to Mazda's exacting standards.

Detailed Panel Repair Procedures

This manual details the procedures for removing and installing various body panels, including the bumper bracket, shroud side members, front side frames, and rear fender panels. It specifies the locations for drilling and cut-and-join operations, ensuring precise alignment and structural integrity. The document also covers anticorrosion, sound insulation, and vibration insulation applications, providing comprehensive coverage for all aspects of bodyshop repair.

Structural Component Specifications

Information on ultra high-tensile steel plates is provided, highlighting their strength and weight-saving benefits. The manual includes tables detailing the thickness and material properties of various structural components, such as the hood, side members, and frame parts, crucial for maintaining the vehicle's safety and performance.

Welding and Material Application Guidelines

The manual offers specific guidelines for welding techniques, including spot welding and plug welding, with clear diagrams illustrating weld locations and types. It also covers the application of primers, sealers, and rust inhibitors to ensure long-term durability and corrosion resistance.

Thisbodyshop manual documents torque specifications for various components to ensure proper dynamic load distribution.

FAQ

What tools are **designated** for panel alignment procedures? keyboard_arrow_down
  1. Measuring tools such as calipers and measuring tapes are used for precise alignment of body panels according to the standard dimensions specified in the manual.
Identify the **critical** pressure specifications mentioned in the document. keyboard_arrow_down

115 N·m is the specified torque value for certain components to ensure proper dynamic load distribution.

What procedures are **required** for the assembly sequence of structural components? keyboard_arrow_down
  1. Procedures involve drilling specified locations, cut-and-join operations at indicated areas, and subsequent plug welding or spot welding to secure the components, as detailed on pages 140-145.

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Reviews (4)

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This manual covers all aspects of bodywork for the CX-5. The download process was seamless, and the customer service was outstanding. Would definitely buy again!
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I found this manual very helpful. The sections are clear and easy to follow. The support team was quick to respond to my questions, making the process even smoother. Thanks!
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This manual has everything you need for bodywork! The download was quick and easy, and I received my link promptly. Highly recommend!
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Rated 4 out of 5 stars