Product Information
Table of Contents
Acknowledgments
About This Manual
Introduction to the Suzuki GS and GSX 250 and 400 Models
Dimensions and Weights
Ordering Spare Parts
Safety First
Working Conditions and Tools
Routine Maintenance and Servicing
Chapter 1
Engine, Clutch and Gearbox
- Engine Specifications
- Engine Removal and Installation
- Cylinder Head and Valve Service
- Piston and Cylinder Service
- Crankshaft and Bearing Service
- Camshaft and Timing Chain Service
- Clutch Removal and Installation
- Clutch Adjustment
- Gearbox Removal and Installation
- Gearbox Disassembly and Assembly
Chapter 2
Fuel System and Lubrication
- Fuel System Overview
- Carburetor Removal and Installation
- Carburetor Disassembly and Assembly
- Fuel Tank and Lines
- Fuel Pump Service
- Lubrication System Overview
- Oil Pump
- Oil Filter
- Oil Cooler
- Oil Pressure Check
Chapter 3
Ignition System
- Ignition System Overview
- Battery Maintenance
- Charging System
- Starting System
- Ignition Coil and Spark Plugs
- Electrical Wiring Diagram
Chapter 4
Cooling System
- Cooling System Overview
- Radiator and Hoses
- Water Pump Service
- Thermostat Replacement
- Coolant Replacement
Chapter 5
Wheels, Brakes and Tires
- Wheel Removal and Installation
- Tire Replacement
- Brake System Overview
- Hydraulic System Service
- Brake Pad and Shoe Replacement
- Brake Drum and Disc Service
Chapter 6
Suspension and Steering
- Front Suspension Service
- Rear Suspension Service
- Steering System Overview
- Steering Gear Adjustment
- Wheel Alignment
Chapter 7
Frame and Bodywork
- Frame Inspection and Repair
- Body Panels Removal and Installation
- Interior Trim Maintenance
- Seat and Upholstery Repair
- Window and Door Mechanisms
Chapter 8
The UK GSX250/400 EZ and US GS450 Models
- Model Specifications
- Special Features and Differences
- Service and Maintenance Procedures
Wiring Diagrams
Repair and Overhaul Data
Tools and Workshop Tips
Conversion Tables
Index
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