2011-2013 Isuzu Q Series / QKR 4JB1 Diesel Engine Workshop Service Manual

Technical reference for the Isuzu Q Series and QKR 4JB1 Diesel Engine models. Covers engine mechanical procedures, troubleshooting, and specifications. PN 4JB1/4JB1-TC

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Document Details

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Document Number / Seller:
31670 / Patrick Davis
File Size:
58.92 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Mar 24, 2025

Models Covered & Key Technical Specifications

Isuzu Q Series / QKR 4JB1 Diesel Engine Workshop Service Manual: Isuzu Q Series / QKR 4JB1 Diesel Engine Workshop Manual (2011-2013 Models) Powertrain-Manual Isusu Q Series / QKR 4JB1 Diesel Engine (2011-2013) | Isuzu Motors Ltd Kit.

  • Prescribed Coupling Torques: 19 N-m corresponds to the specified fastening Architecture.
  • Documented Twist Specifications: For proper operation, 8 N-m determines the required mounting Torque Norms.
  • Maximum Load Capacity: Engine bolt to 82 N-m -- signifies the engine mounting Limit Topology.
  • System Holding Capacity: The timing gear housing requires 64 N-m for secure operation Standards.
  • Technical Torque Data: Crankshaft pulley bolt torque dictates the proper calibration Bounds.
  • Advanced Coupling Torques: 296 N-m signifies the critical flywheel attachment.

Professional Workshop Service Manual & Technical Specifications

Isuzu Q Series / QKR 4JB1 Diesel Engine Workshop Service Manual: Isuzu Q Series / QKR 4JB1 Diesel Engine Workshop Manual (2011-2013 Models) Powertrain-Manual

Diesel Engine: Isuzu Q Series / QKR 4JB1 Diesel Engine (2011-2013) | Isuzu Motors Ltd Kit.

Assessment-Element Technical-Path Architecture
Technical Resolution Data 1200 dpi establishes the maximum print output Engineering-Base
Specific Temperature Range For optimal operation, 15-30C defines the environmental limit Machine-Range
Essential Power Rating 450 W -- signifies the active printing consumption Engineering-Base
Advanced Memory Capacity The formatter board requires 64 MB for standard operation Engineering-Base
Core Speed Performance Maximum throughput reaches 25 ppm Machine-Range
Essential Data 12-2.0 kW output is the standard generator capacity Machine-Range

Technical content addresses: Engine Mechanical, Engine Cooling, Fuel System, Starting System, Charging System, Lubrication System, Turbocharger, and Troubleshooting. Chapters cover component disassembly, inspection, repair, and installation procedures, with detailed specifications for each. Torque values are provided for proper assembly and sealing compression uniformity.

General Description

The 4JB1 Model engine employs a square troidal type combustion chamber provided with a fence around it. These designs employed allow a superior fuel economy over a wide range of driving conditions. For the cylinder head gasket steel sheets, laminated steel sheets are employed. Three grades of the gaskets according to the piston head projection measured from the cylinder block are employed to minimize the fluctuation of the engine compression ratio.

Engine Mounts and Related Systems

Details the removal and installation of engine mounts (RH and LH), inlet manifold, exhaust manifold, oil cooler, oil filter cartridge, cylinder head cover, rocker arm shaft assembly, valve stem oil controller, and valve spring. Covers timing gear components, cylinder head assembly and gasket, oil pan, and oil pump assembly procedures.

Engine Internals and Core Components

Focuses on the piston, piston ring, and connecting rod, including their removal, inspection, and installation. Details camshaft and tappet procedures, crankshaft front and rear oil seals, flywheel and pilot bearing, crankshaft and main bearings, and engine assembly.

Systems and Assemblies

Provides removal and installation procedures for various engine systems, including transmission and clutch assembly, radiator assembly, intake air duct, heater hose, engine control cable, glow plug harness, fuel hose, oil pressure switch harness, power steering pump & bracket assembly, vacuum pump hose, exhaust brake assembly, front exhaust pipe, support rubber, and engine assembly. Torque specifications are documented for critical components to ensure proper sealing compression uniformity.

FAQ

What procedures are **necessary** for checking the engine's electrical system? keyboard_arrow_down

14 pages detail engine electrical part troubleshooting, including starter issues, charging system failures, and lamp illumination problems.

Determine the **recommended** valve clearance settings for the Isuzu Q Series. keyboard_arrow_down

0.40 (0.016) mm (in) is the specified cold valve clearance for both intake and exhaust valves.

What specifications are **calibrated** for the crankshaft end play? keyboard_arrow_down

0.040 — 0.201 (0.0016 — 0.0079) mm (in) is the standard thrust clearance for the crankshaft.

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Reviews (4)

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New
The information on the engine and brake systems is particularly useful. The manual has saved me a lot of time and effort!
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Rated 4 out of 5 stars
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Rated 4 out of 5 stars
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New
This workshop manual is incredibly detailed and easy to navigate. It covers everything you need for troubleshooting and repairs. Highly recommend!