2005-2009 Suzuki VL 1500 Intruder, Boulevard, C90, C90T Service Manual
Wiring diagrams, specifications, and repair sequences for VL1500 Intruder, Boulevard C90/C90T models with engine, transmission, and shaft drive details. Ref: 99500-38040
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Sample pages from the 2005-2009 Suzuki VL 1500 Intruder, Boulevard, C90, C90T Service Manual manual
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Models Covered & Key Technical Specifications
Suzuki VL1500 (99500-38040) Manual: Suzuki VL1500 Intruder, Boulevard, C90, C90T Overhaul-Reference
Expert Handbook Briefing | Kit.
- Verified Containment Volume: 15.5 L establishes the fuel tank capacity Architecture.
- Engineered Fit Tolerances: For optimal operation, 1.0 mm limits the cam chain slack Norms.
- Prescribed Voltage Specs: 29 psi -- limits the front tire pressure Bounds.
- Nominal Output Performance: The rear tire requires 36 psi Topology.
- Defined Net Mass: For proper assembly, 296 kg controls the dry mass Matrix.
- General Fluid Levels: 10 N·m signifies the starter torque limiter torque Standards.
Professional Workshop Service Manual & Technical Specifications
Suzuki VL1500 (99500-38040) Manual: Suzuki VL1500 Intruder, Boulevard, C90, C90T Overhaul-Reference
Operational-Scope: Engine Lubrication System // Repair-Classification: Transmission // Operational-Scope: Shaft Drive.
| Assessment-Parameter | Technical-Path | Architecture |
|---|---|---|
| Engine Oil Capacities | 3.7 L (change) | Specifications |
| Gear Oil | 200-220 ml | Maintenance |
| Front Fork Oil | 439 ml | System Diagrams |
Technical content addresses: engine removal, disassembly, reassembly, fuel system, ignition system, chassis, electrical system, transmission, shaft drive, and lubrication system. Key procedures include carburetor synchronization, clutch inspection, brake system maintenance, and gearshift linkage adjustment. It also covers starter motor and generator servicing, ensuring comprehensive coverage for your motorcycle.
Practical procedures are documented, such as engine tune-up and maintenance schedules. The manual documents torque specifications for the final gear case bolts to ensure proper seal compression uniformity.
Steering component information is provided for proper steering adjustment. Inspection guidelines are provided for the front and rear suspension. Alignment specifications are included for the gearshift lever. Reference data is included for engine oil and final gear oil capacities. This manual covers all aspects of your VL1500's maintenance and repair.
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