2005-2009 Suzuki VL 1500 Intruder, Boulevard, C90, C90T Service Manual

2005–2009 Suzuki VL 1500 Boulevard C90 Service Coverage

• Covers 1998–2009 Suzuki VL 1500 Intruder and Boulevard C90/C90T, including V-twin SOHC engine and shaft drive configurations
• Official Suzuki factory publication P/N 99500-38040, featuring comprehensive specifications for the VL1500 line
• Contains 50+ detailed exploded-view mechanical diagrams and specific torque-value tables for assembly
• Downloads to your account within seconds of checkout
• Your order stays downloadable from your account for life
• Laid out for standard letter and A4 printing
• Full-text search finds any part number in seconds
• This 100-page factory edition is the primary reference for all VL1500 model years, documenting specific changes across K1 through K9 supplements

Mechanical and Systems Documentation

The 2005–2009 Suzuki VL 1500 service manual provides structured technical data for the full range of Intruder and Boulevard C90 models. Detailed sections outline periodic maintenance intervals for spark plugs, fuel strainers, and engine oil, alongside specific guidance for the shaft drive and cooling systems. Every major subsystem is addressed, including engine removal, chassis maintenance, electrical system pinouts, and the emission control components required for E-03, E-28, and E-33 region-specific configurations.

Specification and Reference Highlights

Technical data previews include critical torque values like the 160 N·m (115.5 lb-ft) generator rotor bolt specification and the 37 N·m (27.0 lb-ft) cylinder head bolt final torque. Engine oil capacity for an overhaul is documented at 5.0 liters, while the fuel tank holds 15.5 liters. Compression pressure standard readings are 1,000–1,400 kPa (142–199 psi). Consult how factory workshop documentation is structured for additional clarity on service procedures. Reference only — always consult a certified technician before performing service on this equipment. An official Suzuki factory service manual covering the 1998–2009 VL 1500 Intruder and Boulevard C90/C90T, documenting engine, chassis, electrical, and fuel-system specifications for the long-running V-twin engine platform.