2006-2009 Suzuki VZR1800, Boulevard M109R/Intruder Service Manual
Comprehensive shop manual for VZR1800, Boulevard M109R/Intruder with detailed procedures. Covers maintenance, diagnostics, and repairs. Part No. 99500-39293-03E.
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Models Covered & Key Technical Specifications
Expert Diagnostic Safety Manual: Suzuki VZR1800, Boulevard M109R/Intruder manual, 2006-2009 edition Standards-Vault Suzuki VZR1800, Boulevard M109R/Intruder (99500-39293-03E) -- 2006-2009 edition Standards-Vault. Technical Dossier | Complete Package.
- System Output Density: 112.0 mm bore establishes the engine's cylinder diameter Specification.
- Critical Containment Volume: For engine cooling, 2.7 L defines the total coolant capacity Requirement.
- Universal Current Rating: The generator output is rated at 18 Ah Current Capacity.
- Specific Rotational Force: The final drive ratio is 2.823 Final Reduction Ratio.
- Technical Speed Rating: The transmission offers 5-speed constant mesh Performance.
- Core Rotational Force: The starter motor current is rated at 30 A Starter System Capacity.
Manual Description & Preview
Expert Diagnostic Safety Manual: Suzuki VZR1800, Boulevard M109R/Intruder manual, 2006-2009 edition Standards-Vault
Suzuki VZR1800, Boulevard M109R/Intruder (99500-39293-03E) -- 2006-2009 edition Standards-Vault. Technical Dossier | Complete Package.
Technical Specifications Overview
| Service-Nexus | Diagnostic-Logic | Logic |
|---|---|---|
| Engine Displacement | 1783 cm³ (108.8 cu. in) | V-twin Liquid-cooled DOHC |
| Compression Ratio | 10.5 : 1 | Fuel Injection System |
| Front Tire Size | 130/70R18M/C 63V | Tubeless |
| Rear Tire Size | 240/40R18M/C 79V | Tubeless |
| Battery | 12 V 64.8 kC (18 Ah) | 10 HR |
| Generator | Three-phase A.C. Generator | N/A |
Component-Focus: Engine Specifications // Technical-Domain: Motorcycle Dynamics / Powerplant Logic // Component-Focus: Drivetrain Mechanics.
Technical units are distributed across all sections of this comprehensive manual, providing in-depth coverage.
Engine Components Removable with Engine in Place
This section details components that can be accessed without full engine removal, facilitating routine maintenance and targeted repairs.
Engine Removal and Installation
Provides step-by-step instructions for safely removing and reinstalling the engine, essential for major overhauls.
Engine Disassembly
Guides the user through the systematic breakdown of the engine, emphasizing component identification and organization.
Engine Components Inspection and Service
Covers critical checks and maintenance procedures for key engine parts like camshafts, cylinder heads, and pistons.
Crankshaft and Conrod
Details the inspection and assembly of the crankshaft and connecting rods, vital for engine longevity.
Rigorously requiring adherence to specifications, this manual includes detailed torque specifications for critical components to ensure proper gasket seal integrity and prevent component damage.
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