2006-2009 Suzuki VZR1800, Boulevard M109R/Intruder Service & Repair Manual • P/N 99500-39293-03E, 2006 edition

Suzuki VZR1800 & Boulevard M109R Factory Service Manual

• Covers 2006–2009 Suzuki VZR1800 and Boulevard M109R/Intruder models, including K6, N, NK9, and VZR1800UF variants
• Official OEM publication (P/N 99500-39293-03E)
• Features 25 exploded-view diagrams and 17 dedicated technical chapters
• Delivered as an instant download directly to your device
• Fully searchable OCR text layer allows technicians to instantly locate specific torque specs or part numbers
• Formatted for easy standard letter or A4 printing

Documented Systems and Shop References

This manual delivers a comprehensive structural breakdown across twelve primary motorcycle groups. You get complete reference material covering the engine, driveline, fuel injection, chassis, and electrical systems. Inside, the documentation details factory periodic maintenance schedules, critical lubrication points, and the necessary sequence for engine disassembly. Reviewing these manufacturer specifications ensures mechanics approach every repair with accurate, model-specific data. Working on heavy cruisers carries inherent physical risks. Technicians must observe standard workshop safety protocols and secure the motorcycle on a proper lift before performing any maintenance.

Technical Specifications and Clearances

Accurate data separates a reliable rebuild from a failed one. The manual provides all required tightening torques, wear limits, and fluid capacity charts. For example, the cylinder head specification table lists the precise intake valve clearance at 0.09–0.16 mm. You will also find the documented engine oil capacity (3.6 liters with a filter change) and the shaft-drive final reduction ratio (2.823). By outlining break-in procedures and fluid system requirements, this reference material takes the guesswork out of repairing the 2006–2009 Suzuki VZR1800 series.