2006-2009 Suzuki VZR1800, Boulevard M109R/Intruder Service Manual

Comprehensive shop manual for VZR1800, Boulevard M109R/Intruder with detailed procedures. Covers maintenance, diagnostics, and repairs. Part No. 99500-39293-03E.

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Document Details

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Document Number / Seller:
31795 / Karen Reed
File Size:
52.85 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
May 10, 2025

Models Covered & Key Technical Specifications

Expert Diagnostic Safety Manual: Suzuki VZR1800, Boulevard M109R/Intruder manual, 2006-2009 edition Standards-Vault

Suzuki VZR1800, Boulevard M109R/Intruder (99500-39293-03E) -- 2006-2009 edition Standards-Vault. Technical Dossier | Complete Package.

  • System Output Density: 112.0 mm bore establishes the engine's cylinder diameter Specification.
  • Critical Containment Volume: For engine cooling, 2.7 L defines the total coolant capacity Requirement.
  • Universal Current Rating: The generator output is rated at 18 Ah Current Capacity.
  • Specific Rotational Force: The final drive ratio is 2.823 Final Reduction Ratio.
  • Technical Speed Rating: The transmission offers 5-speed constant mesh Performance.
  • Core Rotational Force: The starter motor current is rated at 30 A Starter System Capacity.

Professional Workshop Service Manual & Technical Specifications

Expert Diagnostic Safety Manual: Suzuki VZR1800, Boulevard M109R/Intruder manual, 2006-2009 edition Standards-Vault

Suzuki VZR1800, Boulevard M109R/Intruder (99500-39293-03E) -- 2006-2009 edition Standards-Vault. Technical Dossier | Complete Package.

Technical Specifications Overview

Service-Nexus Diagnostic-Logic Logic
Engine Displacement 1783 cm³ (108.8 cu. in) V-twin Liquid-cooled DOHC
Compression Ratio 10.5 : 1 Fuel Injection System
Front Tire Size 130/70R18M/C 63V Tubeless
Rear Tire Size 240/40R18M/C 79V Tubeless
Battery 12 V 64.8 kC (18 Ah) 10 HR
Generator Three-phase A.C. Generator N/A

Component-Focus: Engine Specifications // Technical-Domain: Motorcycle Dynamics / Powerplant Logic // Component-Focus: Drivetrain Mechanics.

Technical units are distributed across all sections of this comprehensive manual, providing in-depth coverage.

Engine Components Removable with Engine in Place

This section details components that can be accessed without full engine removal, facilitating routine maintenance and targeted repairs.

Engine Removal and Installation

Provides step-by-step instructions for safely removing and reinstalling the engine, essential for major overhauls.

Engine Disassembly

Guides the user through the systematic breakdown of the engine, emphasizing component identification and organization.

Engine Components Inspection and Service

Covers critical checks and maintenance procedures for key engine parts like camshafts, cylinder heads, and pistons.

Crankshaft and Conrod

Details the inspection and assembly of the crankshaft and connecting rods, vital for engine longevity.

Rigorously requiring adherence to specifications, this manual includes detailed torque specifications for critical components to ensure proper gasket seal integrity and prevent component damage.

FAQ

Calculate the **precise** pressure specifications for tire inflation keyboard_arrow_down

250 kPa (2.50 kgf/cm², 36 psi) for solo riding front tires and 290 kPa (2.90 kgf/cm², 42 psi) for rear tires are the recommended cold inflation pressures.

What values specify the **proper** assembly sequence for engine mounting bolts? keyboard_arrow_down

Initial torque for M10 engine mounting bolts is 30 N·m (3.0 kgf-m, 21.5 lb-ft), followed by a final torque of 50 N·m (5.0 kgf-m, 36.0 lb-ft) in two stages.

Assess the **standard** service interval parameters for the air cleaner element keyboard_arrow_down

Inspect the air cleaner element every 6,000 km (4,000 miles, 12 months) and replace it every 18,000 km (11,000 miles, 36 months).

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Reviews (3)

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Rated 4 out of 5 stars
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Had a question about the manual and got a quick response. The instructions are clear, making repairs much easier. Love it!
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The manual is incredibly detailed and easy to follow. The download was smooth and I received my link almost instantly!