2006-2014 Suzuki DF2.5 Outboard Motor Service Manual
Comprehensive service manual covering the Suzuki DF2.5 Outboard Motor, detailing procedures, parts diagrams, and specifications. Ref: 99501-97J00-01E.
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Models Covered & Key Technical Specifications
Suzuki DF2.5 Outboard Motor Service Manual (2006-2014) Suzuki DF2.5 Outboard Motor (99501-97J00-01E) | 204-Page Guide – OEM Specs Information-Suite
- System Assembly Gap: 0.05 mm for valve stem to valve guide clearance.
- Maximum Load Capacity: 9.0 compression ratio established for optimal engine performance.
- Measured Thermal Envelope: 48-52 °C (118-126 °F) signifies the standard thermostat operating temperature.
- Published Ignition Timing: BTDC 30° determines the ignition advance timing.
- Authorized Fastening Values: 13 N-m is the cylinder head bolt torque specified for secure assembly.
- Technical Running Clearance: 0.020-0.060 mm signifies the piston ring to groove clearance Range.
Professional Workshop Service Manual & Technical Specifications
Suzuki DF2.5 Outboard Motor Service Manual: 2006-2014 | OEM Specs Information-Suite
Engine-Type: 4-stroke OHV // Assembly-Group: Power Head / Lower Unit Logic // Operational-Scope: Complete Service Procedures.
| Assessment-Element | Parameters | Calibration-Spec |
|---|---|---|
| Cylinder Head Distortion | 0.05 mm (0.002 in) | N/A |
| Valve Clearance | 0.13-0.17 mm (0.005-0.007 in) | N/A |
| Piston Ring End Gap | 0.15-0.35 mm (0.006-0.014 in) | N/A |
| Conrod Big End Oil Clearance | 0.015-0.035 mm (0.0006-0.0014 in) | N/A |
| Spark Plug Gap | 0.6-0.7 mm (0.024-0.028 in) | N/A |
| Idle Speed | 1900 ± 100 r/min | N/A |
Cataloging major assemblies into sections covering General Information, Specifications, Service Data, Periodic Maintenance, Ignition and Electrical systems, Fuel System, Carburetors, and Lower Unit components. This manual documents essential torque specifications for [component] to ensure proper pressure slip prevention.
Drivetrain specifications are addressed in detail, including gear ratios and drive line impact protection. Reassembly procedures are specified for all major components, ensuring correct installation. Service intervals are documented clearly for regular maintenance. Component locations are identified for ease of access during disassembly and reassembly. Service procedures are documented for various systems including ignition, fuel, and lubrication.
This structured, detailed manual provides comprehensive information for the maintenance and repair of your Suzuki DF2.5 Outboard Motor.
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