Can-Am Spyder RS/ST/RT 2013 Service Manual Collection (P/N 219 100 736)
2,344 Pages • Printable PDF • 166.80 MB • Download
Can-Am Models Covered & Key Technical Specifications
Models: Spyder RS, Spyder ST, Spyder RT
Sub-models / Variants: RS, RS-S, ST, ST-S, ST Limited, RT, RT-S, RT Limited, SM5 (sequential manual 5-speed with reverse), SE5 (sequential electronic 5-speed with reverse)
Models & Model Codes:
RS — SM5: A1DB, A1DC, A1DD, A1DE, A1DF; SE5: A2DB, A2DC, A2DD, A2DE
RS-S — SM5: B6DB, B6DE, B6DC, B6DG, B6DD, B6DH; SE5: B1DE, B1DF, B1DH, B1DL, B1DM, B1DB, B1DG, B1DN, B1DC, B1DD, B1DJ0, B1DK
ST — SM5: B7DB, B7DC, B7DD, B7DE; SE5: B8DB, B8DC
ST-S — SM5: C1DD, C1DG, C1DB, C1DC; SE5: C2DE, C2DG, C2DB, C2DC, C2DD, C2DH
ST Limited — SE5: D4DA, D4DB, D4DH, D4DC, D4DD, D4DF, D4DG
RT — SM5: A3DB, A3DD, A3DE, A3DG, A3DC, A3DF; SE5: B2DB, B2DE, B2DG, B2DC, B2DD, B2DF
RT-S — SM5: B5DB, B5DG, B5DC, B5DH, B5DD, B5DJ, B5DK, B5DL; SE5: A4DB, A4DC, A4DD, A4DL, A4DM, A4DE, A4DF, A4DN, A4DG, A4DK, A4DP, A4DR, A4DS, A4DT
RT Limited — SE5: B9DE, B9DF, B9DK, B9DL, B9DM, B9DB, B9DG, B9DJ, B9DP, B9DR, B9DC, B9DD, B9DN
Trade Names: Can-Am Roadster
Model Year: 2013
Engine: ROTAX 991 (all listed models)
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Fastener Torque M4 (grade 5.8): 1.5–2 Nm (13–18 lbf•in)
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Fastener Torque M6 (grade 8.8): 8–12 Nm
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Fastener Torque M8 (grade 8.8): 25 Nm (18 lbf•ft)
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Fastener Torque M12 (grade 5.8): 52 Nm (38 lbf•ft)
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Fastener Torque M14 (grade 10.9): 170 Nm (125 lbf•ft)
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Crankshaft Radial Play Service Limit (MAG/clutch side): 0.06 mm (.0024 in)
Can-Am Manual Features & Selected Content Preview
| Publication | Pages |
|---|---|
| 2013 Spyder RS/ST/RT Shop Manual and wiring diagrams — P/N 219 100 736 | 842 |
| 2013 RS/RS-S SE5 parts catalog | 99 |
| 2013 RT Limited SE5 parts catalog | 110 |
| 2013 RS/RS-S SM5 parts catalog | 99 |
| 2013 ST/ST-S SM5 parts catalog | 106 |
| 2013 ST/ST-S SE5 parts catalog | 109 |
| 2013 ST Limited SE5 parts catalog | 113 |
| 2013 RT/RT-S SM5 parts catalog | 110 |
| 2013 RT/RT-S SE5 parts catalog | 113 |
| 2013 Spyder RS Operator's Guide — P/N 219 000 981 | 161 |
| 2013 Spyder RT Operator's Guide — P/N 219 000 982 | 191 |
| 2013 Spyder ST Operator's Guide — P/N 219 001 061 | 171 |
| Audio-system troubleshooting charts | 2 |
| Wheel-alignment procedure and tools — Service Bulletin 2013-7 | 1 |
| Wheel-alignment verification chart | 1 |
| SM5 clutch-cover installation — Service Bulletin 2013-5 | 5 |
| Drive-belt tension — Service Bulletin 2013-6 | 1 |
| Roadster paint codes — Service Bulletin 2013-3 | 10 |
| Additional pages | 100 |
The shop procedures and model-specific parts catalogs work together for repair planning and component identification. The Operator's Guides provide operating instructions and routine-care information.
The separate back-cover diagnostic flowcharts referenced for fuel-pump, D.E.S.S., and SE5 shift troubleshooting are not included. Dealer modifications made after vehicle manufacture are outside the shop manual's scope, and later service or warranty bulletins may update its procedures.
PDF Navigation and Page Breakdown
Text search and diagram detail: Text search works across the main sections, with gaps in some illustration lettering and the Operator's Guide covers. Embedded PDF bookmarks cover the major sections and parts assemblies. Small pin numbers and wire-color codes on the large wiring sheets require zooming.
One printable, English-language PDF contains 2,344 pages total, including the original covers, blank pages, and the 100 additional pages listed above.
Engine, Drivetrain and Roadster Control Systems
The following selected coverage highlights are not a complete contents list. Storage preparation and preseason checks are further examples of the maintenance material included.
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Engine repair: Step-by-step instructions for engine removal and alignment, cylinder-head and valve service, camshaft and balance-shaft timing, piston and cylinder inspection, and crankcase and crankshaft work.
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SM5 drivetrain: Hydraulic-clutch testing and bleeding, clutch-solenoid and diaphragm service, reverse-actuator testing, and gearbox disassembly and inspection.
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SE5 shifting: Centrifugal-clutch service, Hydraulic Control Module pressure testing, oil-pump and solenoid work, shift-linkage adjustment, and electronic-shift diagnosis.
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Fuel, cooling and lubrication: EFI actuator and sensor tests, fuel-pressure testing, cooling-system leak tests, water-pump repair, and engine oil-pressure diagnosis.
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Chassis and brakes: Vehicle Stability System and Dynamic Power Steering diagnosis, steering alignment and sensor resets, brake and parking-brake service, and model-specific suspension procedures.
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Electrical troubleshooting: CAN communication faults, B.U.D.S. procedures, D.E.S.S. key/module programming, power distribution, harness and connector testing, and ignition, charging, and starting-system tests.
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Diagrams and parts: RS/ST/RT wiring sheets, fuse-and-relay layouts, engine lubrication-circuit views, and model/transmission-specific exploded parts references.
BRP published the shop manual primarily for technicians already familiar with its service procedures; the B.U.D.S.-dependent calibration work and special-tool requirements assume advanced mechanical knowledge and a properly equipped shop.
Internal Engine and Clutch Repair
Engine chapters include cylinder leak-down tests, valve-clearance inspection, timing-chain installation, and crankcase plain-bearing selection by tolerance group. Starter and sprag-clutch service are covered alongside component-specific tightening sequences, inspection limits, clearances, fluid specifications, and electrical test values.
Repair cautions explain how incorrect crankcase bearing oil-hole orientation can interrupt lubrication and damage the engine. Reversing the SM5 clutch diaphragm support disc can damage the diaphragm and draw engine oil into the intake.
SM5 procedures extend to the master and hydraulic cylinders, pressure plates, clutch plates, hub, housing, and drum. SE5 material adds hydraulic-piston and pressure-regulator service, clutch-pack work, and Transmission Control Module testing with B.U.D.S.
Electronic Controls, Steering and Suspension
ECM initialization, EFI circuit checks, and model-specific fault-code sections support electronic diagnosis. VSS material addresses yaw-rate and wheel-speed inputs and Vehicle Control Module testing; DPS coverage includes fault-response strategy and steering-angle/torque-sensor resets.
RT-specific Air Controlled Suspension material covers leak testing and service for the position sensor, solenoid, compressor, air spring, and related controls. Separate RS/ST suspension sections distinguish those assemblies from the RT system.
Drive-system procedures cover belt alignment and tension checks, rear-wheel removal, and sprocket and hub service. Body sections distinguish RS/ST panel access from RT cargo-module and powered-windshield work.
Reference Diagrams, Parts and Workshop Equipment
Reference graphics include right- and left-side engine lubrication-circuit views, model-specific wiring sheets, fuse-and-relay layouts, a windshield wiring diagram, and separate audio-system troubleshooting and wheel-alignment charts.
The eight parts catalogs contain 415 bookmarked assembly entries with exploded views, part numbers, descriptions, quantities, and model/transmission applicability. These references support parts selection alongside the corresponding repair procedures.
The service-tools index helps identify specialty equipment before work begins, including the engine lifting tool P/N 529 036 181 and ECM adapter P/N 529 036 166. Diagnostic equipment references include the MPI-2 cable P/N 710 000 851 and interface card P/N 529 036 018.
Follow the manual's procedure-specific warnings for fuel, brake, SE5 hydraulic, lifting, and electrical work.
Oil-System Test and Assembly Data Preview
The lubrication section lists an engine oil-pressure switch activation range of 45 kPa ± 14 kPa, alongside switch-resistance and circuit tests.
For oil-pressure regulator assembly, the screw plug has a specified recess of 2.3 mm ± 0.1 mm below the outer edge of the oil-pump-module cover bore.
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