2008-2009 Suzuki Boulevard M90 VZ1500 Service Manual

Suzuki VZ1500 / Boulevard M90 service manual covering 2008-2009 models. Includes detailed procedures, diagrams, and specifications. Ref: 99500-43032-01.

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Document Details

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Document Number / Seller:
31889 / Karen Jones
File Size:
40.08 MB
File Type:
PDF
Language:
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Aug 27, 2025

Models Covered & Key Technical Specifications

2008-2009 Suzuki Boulevard M90 / VZ1500 Service Manual

Suzuki VZ1500 / Boulevard M90 (99500-43032-01) | Suzuki Compendium.

  • Prescribed Clamp Forces: 23 N-m is the standard torque specification for exhaust pipe bolts to ensure proper retention.
  • Standard Tank Capacity: 18 L is the specified fuel tank capacity for this motorcycle model.
  • Maximum Adjustment Range: 0.6 mm is the specified idle speed adjustment range for the ISC valve.
  • System Velocity Specs: 170-260 Ω is the resistance range for the CKP sensor to indicate proper operation.
  • Calibrated Generation Capacity: 3.0 V is the minimum peak voltage required from the CKP sensor for reliable operation.
  • Nominal Tightening Data: 18 N-m is the specified torque for the ECT sensor mounting screw for secure installation.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Quality Diagnostic Manual: Suzuki VZ1500, Boulevard M90 (2008-2009) Hydraulic-Guide

Serial-Range: 2008-2009 // Design-Core: Motorcycle / FI System Logic // Serial-Range: Suzuki VZ1500, Boulevard M90

Specifications

Identifier Parameters Calibration-Standards
Engine Displacement 1462 cm³ (89.2 cu. in) 1462 cm³
Fuel System Fuel injection Fuel injection
Ignition Type Electronic ignition (Transistorized) Electronic ignition
Front Fork Stroke 130 mm (5.1 in) 130 mm
Rear Wheel Travel 108 mm (4.3 in) 108 mm
Idle Speed 1000 ± 100 r/min 1000 r/min

Systematizing the service groups into logical sections, this manual documents procedures for engine maintenance, fuel system servicing, and electrical component diagnostics. It details troubleshooting steps for various conditions, including no-spark issues and fuel delivery problems. Thorough coverage is provided for all major motorcycle systems.

Fundamentally requiring adherence to precise service intervals, the manual details scheduled maintenance tasks. Specific procedures are outlined for tasks such as air cleaner element replacement and engine oil changes. Important considerations for brake system inspections and tire maintenance are also included.

Maintenance specifications cover critical areas like valve clearance adjustment and spark plug replacement. Diagnostic troubleshooting information is presented for common issues encountered with the fuel injection system, covering various sensor malfunctions and their corrective actions. Comprehensive data is included for tightening torques on engine and chassis components to ensure proper assembly and safety.

Documents torque specifications for fasteners to ensure proper fastener fatigue prevention.

FAQ

What are the **proper** clearance measurements for the engine? keyboard_arrow_down

0.08 – 0.13 mm for intake and 0.17 – 0.22 mm for exhaust are the specified valve clearance measurements when cold.

Specify the **standard** torque specifications for engine components. keyboard_arrow_down

15 N-m is the standard torque specification for the valve clearance adjuster lock-nut to ensure proper function.

What is the **necessary** safety precautions for working with engine electrical systems? keyboard_arrow_down

Avoid applying grease or other similar material to connector/coupler terminals to prevent electric trouble.

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Reviews (4)

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Rated 4 out of 5 stars
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Finally, a manual that explains everything in detail! I was able to tackle repairs I thought were beyond me. The support team was very responsive when I had a question about the download. Really impressed!
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This manual covers everything you need to know about maintaining my VZ1500. The step-by-step instructions are clear and easy to follow. I also appreciated the quick email response for my download link! Highly recommend!
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The detailed illustrations and organized content make this manual a lifesaver. The download process was smooth, and I received the link within minutes. Great service!