2005 Polaris Sportsman 400 / 500 Service Manual
Technician-level documentation for the 2005 Polaris Sportsman 400 (A05MH42) & 500 (A05MH50) ATVs, covering engine, transmission, and body systems. PN 9919425.
Manual Preview
Sample pages from the 2005 Polaris Sportsman 400 / 500 Service Manual manual
Purchase & Download
Models Covered & Key Technical Specifications
2005 Polaris Sportsman 400 (A05MH42) & 500 (A05MH50) – 2005 Factory Service Manual
Service Manual | Engine, Transmission, Clutching, Fuel System, Body, Steering, Suspension, Final Drive, Maintenance Schedule Polaris Sportsman 400 / 500 Unit Library
- Established Technical Data: 83 in./211 cm establishes the maximum operational length Dimension.
- Operational Fluid Capacity: For optimal operation, 2.25 qts. (2.1 ltr) defines the engine oil capacity Framework.
- Essential Fuel Capacity: 4.25 gal. (19.9L) -- signifies the standard fuel tank volume Threshold.
- Baseline Tire Pressure: The wheel/tire size requires 5 psi Front / 5 psi Rear for standard operation Logic.
- Integral Braking System: Dual Hydraulic Disc performs the front brake function Standards.
- Specific Ignition Timing: 30° ± 2° BTDC @ 5000 RPM dictates the ignition timing Protocol.
Professional Workshop Service Manual & Technical Specifications
Polaris Sportsman 400 (A05MH42) & 500 (A05MH50) ATVs (2005) Factory Service Manual: Document Listing
Serial-Range: 2005 // Model-Designation: Sportsman 400 / Sportsman 500 // Serial-Range: A05MH42 / A05MH50
| Service-Nexus | Technical-Path | Validation-Data |
|---|---|---|
| Engine | Mechanics | Specifications |
| Transmission | Drivetrain | Operation |
| Body | Chassis | Components |
| Steering | Suspension | Alignment |
| Final Drive | Axles | Maintenance |
Technical content addresses procedures, specifications, systems, and maintenance. Key sections include:
- Torque Specifications and Special Tools
- PVT System Operation and Maintenance
- Drive and Driven Clutch Service
- Front Drive Axle and Gearcase Service
- Carburetor Jetting and Operation
Documents torque specifications for various components to ensure proper pivot-point integrity.
FAQ
Customer Reviews
Read what our customers say about this Polaris ATV manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (2)