2004 Polaris Predator 50 / 90, Sportsman 90 Owner's Manual

Owner's Manual detailing safe operation and maintenance for Polaris Predator 50/90 and Sportsman 90 youth ATVs from 2004. Includes safety guidelines and basic care.

4.6starstarstarstarstar_half(5)
★ BEST PRICE
visibility Preview Available
Polaris 2004 Polaris Predator 50 / 90, Sportsman 90 Owner's Manual manual page preview - page 1 of

Sample pages from the 2004 Polaris Predator 50 / 90, Sportsman 90 Owner's Manual manual

Polaris 2004 Polaris Predator 50 / 90, Sportsman 90 Owner's Manual manual preview page 1 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$14.00 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
32005 / David Allen
File Size:
17.97 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 18, 2025

Models Covered & Key Technical Specifications

2004 Polaris Predator 50, Predator 90, Sportsman 90 (PN 9918778 Rev. 02)

Polaris Youth ATVs Manual | Owner's Volume.

  • Rider Capacity: 1 Rider maximum, with a weight limit of 90 lbs. for the Predator 50.
  • Engine Displacement: 49cc for the Predator 50, and 89cc for the Predator 90/Sportsman 90 models.
  • Fuel Capacity: 1 gallon (3.8 liters) for the Predator 50, and 1.3 gallons (5 liters) for the Predator 90/Sportsman 90.
  • Front Tire Size: 16 x 8 - 7 (3 psi) for Predator 50, and 19 x 7 - 8 (3 psi) for Predator 90/Sportsman 90.
  • Rear Tire Size: 16 x 8 - 7 (3 psi) for Predator 50, and 18 x 9.5 - 8 (3 psi) for Predator 90/Sportsman 90.
  • Ground Clearance: 4 inches (10 cm) for the Predator 50, and 5 inches (12.7 cm) for the Predator 90/Sportsman 90.

Professional Workshop Service Manual & Technical Specifications

Polaris Youth ATV Owner's Manual: Polaris Predator 50, Predator 90, Sportsman 90 - Youth ATV Safety, Maintenance & Operation Manual (2004 Models) Electrical-Reference

Engine-Type: 2-Stroke // Technical-Benchmarks: 10 mph restricted speed for 50cc models // Engine-Type: Air Cooled. Assessment-Parameter Baseline Logic
Model Year 2004 Specifies the production year.
Drive System Automatic CVT Utilizes a Continuously Variable Transmission.
Final Drive Chain Direct power transfer mechanism.
Front Suspension Single Control Arm Offers 3" (7.6 cm) of travel.
Rear Suspension Spring Over Shock Provides 3" (7.6 cm) of travel.
Oil Capacity 20 oz. (.6 liter) For Predator 50 lubrication.

The documentation provides guidance on safe operation and maintenance procedures. It covers essential controls, riding rules, and pre-ride checks to ensure rider safety and vehicle longevity. Procedures for starting the engine, driving safely, and making turns are detailed.

Drivetrain specifications are addressed in

This section details the drive system as an Automatic CVT with a Chain final drive, outlining their basic functions.

Reassembly procedures are specified for

The manual details procedures for component reassembly, such as wheel installation and removal, emphasizing proper torque settings.

Service intervals are documented for

Maintenance intervals are clearly specified for various components, including brake pad wear and battery inspection, using both hours and months.

Component locations are identified for

Key components like the throttle, engine stop switch, and ignition switch are identified with corresponding labels and diagrams.

Service procedures are documented for

Procedures for tasks such as air cleaner maintenance and gearcase lubrication are provided with step-by-step instructions.

...

FAQ

Confirm the **recommended** diagnostic procedures for engine stalls? keyboard_arrow_down

10 mph is the restricted speed for 50cc models, and 15 mph for 90cc models. If the engine stalls, check the fuel supply and ensure the fuel valve is turned to reserve or refuel. For low battery voltage, recharge with a .5 amp charger.

What tools are needed for **calibrated** tire pressure checks? keyboard_arrow_down

3 psi is the recommended tire pressure for both front and rear tires on the Predator 50, and similarly for the Predator 90/Sportsman 90. A tire pressure gauge is required for these checks.

Identify the **applicable** drive chain slack measurement. keyboard_arrow_down

1/4”–1/2” (6-12 mm) deflection is the specified chain slack for both 90cc and 50cc models. This ensures proper transmission and drive component function, preventing severe damage.

Customer Reviews

Read what our customers say about this Polaris ATV manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
The maintenance schedule helps keep my ATV in top shape. Excellent content and very informative!
Avatar
New
The download process was seamless, and I received the link within minutes of purchase. Great customer service!
Avatar
New
The sections dedicated to youth safety are fantastic. My kids now understand the importance of safe riding. Thanks for this great manual!
Avatar
New
I found everything I needed quickly. The troubleshooting guide is particularly useful. A must-have for any Polaris owner!
Avatar
New
This manual has been a lifesaver! The safety guidelines are clear and easy to follow. Highly recommend for any new Polaris ATV owner.