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2001-2012 Polaris Sportsman 90 youth ATV manual Preview image 1
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2001-2012 Polaris Sportsman 90 youth ATV manual

Models covered in this manual:

  • 2001 Polaris Sportsman 90
  • 2002 Polaris Sportsman 90
  • 2003 Polaris Sportsman 90
  • 2004 Polaris Sportsman 90
  • 2005 Polaris Sportsman 90
  • 2006 Polaris Sportsman 90
  • 2007 Polaris Sportsman 90
  • 2008 Polaris Sportsman 90
  • 2009 Polaris Sportsman 90
  • 2010 Polaris Sportsman 90
  • 2011 Polaris Sportsman 90
  • 2012 Polaris Sportsman 90

File specifications

File size: 135.80 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 2.78 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. Model Identification
  2. Serial Number Location
  3. Specifications - General
  4. Publication Numbers
  5. Paint Codes
  6. Standard Torque Specifications
  7. Lubricant and Maintenance Part Numbers
  8. Torque Conversion Table
  9. Decimal Equivalent Chart
  10. Unit of Measure Conversion Table
  11. Tap Drill Charts
  12. Glossary of Terms
  13. Inspection Schedule
  14. Vehicle Inspection
  15. Transmission Lubrication
  16. Throttle Operation / Air Screw Adjustment
  17. Idle Speed Adjustment
  18. Throttle Cable Adjustment
  19. Oil Pump Adjustment / Bleeding
  20. Oil Pump Troubleshooting
  21. Fuel System
  22. Compression Test
  23. Air Filter Service
  24. Wheels and Tires
  25. Alignment

MAINTENANCE AND TUNE-UP

  1. General Information
  2. Periodic Maintenance Chart
  3. Lubrication
  4. Maintenance Procedures
  5. Adjustments
  6. Specifications

FUEL SYSTEM

  1. Fuel and Operation Basics
  2. Fuel Pump
  3. Carburetors
  4. Fuel Injection (HPDI)
  5. EFI (Electronic Fuel Injection System)
  6. Specifications

IGNITION AND ELECTRICAL

  1. Electrical Basics and Troubleshooting
  2. Ignition System
  3. Charging System
  4. Electric Starter
  5. CDI and Ignition Timing
  6. Specifications

LUBRICATION AND COOLING

  1. Oil Injection System (2-Stroke)
  2. Oil Injection System (4-Stroke)
  3. Cooling System
  4. Specifications

POWERHEAD

  1. Powerhead Mechanical
  2. Powerhead Reassembly
  3. Specifications

LOWER UNIT

  1. Lower Unit
  2. Lower Unit Removal
  3. Lower Unit Overhaul
  4. Jet Drive

TRIM AND TILT

  1. Hydro Tilt Lock System
  2. Power Tilt System
  3. Power Trim and Tilt System
  4. Specifications

REMOTE CONTROL

  1. Remote Controls

HAND REWIND STARTER

  1. Hand Rewind Starter

MASTER INDEX

  1. Master Index

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