- Sportsman 400 (1996-On)
- Sportsman 500 (1996-On)
- Xplorer 500 (1996-On)
- Worker 500 (Sweden Models)
- Sportsman 500 RSE (Special Edition)
Comprehensive Manual for Polaris Sportsman and Xplorer 500 Models (1996-On)






File Specifications
- File Size: 60.38 MB
- File Type: PDF
- Language: English
- Pages: 504 pages,
- Printable: Yes
- Estimated Download Time: 1.24 Minutes
Models Covered in this Manual
Product Information
Overview
This comprehensive manual provides essential information for the maintenance and service of Polaris Sportsman 400, 500 and Xplorer 500 4x4 models starting from 1996. Aimed at both novice and experienced mechanics, this guide will help you understand your vehicle thoroughly, ensuring proper upkeep and longevity while enhancing your overall riding experience.
What's Inside
The manual includes detailed insights into various aspects of your vehicle:
- Chapter One: General Information
- Expendable supplies and essential tools
- Safety precautions and operating requirements
- Chapter Two: Troubleshooting
- Comprehensive troubleshooting guides for starting issues, maintenance checks, and performance concerns.
- Chapter Three: Lubrication, Maintenance, and Tune-Ups
- Detailed schedule for routine maintenance including oil changes, coolant checks, and brake inspections.
- Step-by-step guides for adjusting throttle cables, regulating drive belts, and maintaining the electrical systems.
- Additional Chapters:
- Engine care, fuel system checks, and cooling system maintenance
- Complete sections on steering and suspension diagnostics and repairs
This guide is a must-have for owners looking to minimize repair costs and maximize their vehicles' performance and reliability.
Table of Contents Highlights
- General Information
- Tools and safety guidelines
- Troubleshooting
- Engine performance and ignition problems
- Lubrication and Maintenance
- Oil and filter changes, brake fluid checks
- Electrical System
- Battery care and charging procedures
- Steering and Suspension
- Inspection and adjustment procedures
Each chapter is packed with detailed diagrams, safety warnings, and precise specifications to help you get the job done efficiently. This manual is your go-to reference for everything related to your Polaris vehicle, ensuring you don’t miss a step in your maintenance routine.
How to Download Your Manual - Delivery Policy
Within a minute after completing the payment process, you will receive two emails from us. One for the completed payment and another with the download link. The download link is valid for 3 days.
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