1986-1992 Suzuki VS750GL / VS800GL V-2 engine Service Manual (P/N 99500-37047-01E)

• Official OEM technical reference (P/N 99500-37047-01E) for 1986–1992 Suzuki VS750GL and VS800GL V-twin cruisers.
• Covers all annual variants from GLG through GLN. Details routine maintenance and complete engine rebuild specs.
• 408 pages of deep technical data, including torque specification tables, exploded-view schematics, and factory service intervals.
• Captures the complete production run of the 750cc displacement and the transition to the 800cc build.

Engine and Chassis Systems Breakdown

This manual outlines the complete V-twin architecture. It covers the crankshaft, transmission, and liquid-cooling systems in uncompromising detail. You will find strict wear limits for pistons, rings, camshafts, and valve seats, taking the guesswork out of component inspection. Chassis sections accurately map out the suspension, steering, and braking assemblies. Maintenance schedules define the exact intervals for routine lubrication, fluid exchanges, and component adjustments across the entire product life cycle.

Specifications, Data, and Shop Safety

Factory-correct data is the backbone of a reliable build. Before turning wrenches or starting heavy disassembly, ensure the motorcycle is securely supported on a proper lift and the battery is fully disconnected to prevent electrical shorts or accidental drops.

Inside, the guide lays out exact torque values for chassis bolts, engine mounts, and internal assemblies. This includes the critical multi-stage torque sequences for cylinder head bolts. It lists specific fluid capacities—like the 1.7-liter cooling system requirement for the VS750GL—alongside precise engine metrics such as the 0.08–0.13 mm intake valve clearance. The manual also provides the factory material lists for sealants and thread-locking agents. Because this is an instant download, you can pull up these exact specifications on your shop tablet or phone within seconds, right next to your toolbox.