2006 Rotax V-810 Engine Shop Manual
Technician-level documentation for the Rotax V-810 engine, covering lubrication, cooling, and magneto systems. Ref: 219 100 230
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Rotax Models Covered & Key Technical Specifications
Models: Rotax V-810
Build Years: 2006
Technical Data:
- Engine displacement: 800 cm³ (48.87 cu in)
- Compression ratio: 10.3:1
- Maximum Power Output: 6750 RPM
- Engine Bore Diameter: 91 mm (3.58 in)
- Oil Pressure: 350 kPa (51 PSI) at 6000 RPM
- Magneto Generator Output: 420 W at 6000 RPM
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2006 Rotax V-810 Engine Technical Reference
- Covers 2006 Rotax V-810 engines, detailing the 800 cc liquid-cooled 4-stroke SOHC twin-cylinder configuration
- Third-party publication by Midwest Manuals & Collectibles, documenting factory engine specs and assembly data
- Contains 78 exploded-view diagrams and 15 technical data tables covering clearance, bore, and torque values
- Accessible from your device as soon as the order is placed
- Suitable for printing individual sections for shop-floor use
- This 2006 service manual represents the core technical reference for the Rotax V-810 engine build, providing critical clearance and wear limits for internal engine components.
Document Structure and Technical Scope
The 2006 Rotax V-810 engine service manual organizes technical information into distinct subsections covering the leak test procedure, cooling system maintenance, and lubrication system diagnostics. Each chapter provides technical data required for engine inspection, including detailed walkthroughs on cylinder head, piston, and crankshaft assembly, alongside specific tool requirements for camshaft timing and bearing replacement procedures.
Engine Specification Highlights
The technical data section documents critical engine parameters, including crankshaft journal diameters and connecting rod clearances. Cylinder head bolt torque values are specified at 20 Nm in the engine assembly data. Valve clearance for the intake is listed at 0.06–0.14 mm in the cylinder head specification table. Piston ring end gap for the upper compression ring is documented at 0.20–0.40 mm. For more information on how factory workshop documentation is structured, see the workshop manual overview page. This 88-page technical publication provides in-depth assembly data and wear limits for the 2006 Rotax V-810, serving as the official reference for engine-specific maintenance and component replacement procedures.
Document Reference: Third-party: Midwest Manuals & Collectibles — original OEM identity not confirmed
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