2006 Rotax V-810 Engine Shop Manual (P/N 219 100 230)

This 88-page technical publication serves as the definitive spec sheet for the 800 cc liquid-cooled 4-stroke SOHC twin-cylinder engine. Whether you are blueprinting a block or verifying wear limits, having precise factory data is critical. Working on high-performance power sports engines carries inherent physical risks, so always verify your equipment setup and cross-reference these official specifications before tearing down any engine block.

• 78 exploded-view diagrams for fast visual component identification
• 15 technical data tables covering strict clearance, bore, and torque values
• Dedicated subsections for leak test procedures, cooling system maintenance, and lubrication system diagnostics
• Specialized tool requirements for camshaft timing and bearing replacements

Engine Specification Highlights

Forget digging through forums for accurate numbers. This reference provides the exact factory parameters required for comprehensive engine inspection and assembly.

Key technical data covered includes:

• Cylinder head bolt torque: 20 Nm
• Intake valve clearance: 0.06–0.14 mm
• Upper compression ring end gap: 0.20–0.40 mm
• Complete measurements for crankshaft journal diameters and connecting rod clearances

The document completely maps out the technical parameters for the cylinder head, piston, and crankshaft assembly without acting as a basic step-by-step tutorial. It is built strictly for technicians and experienced DIYers who need fast, accurate reference data to get the job done right.