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2006 ROTAX V-810 engine shop manual

Models covered in this manual:

ROTAX V-810 / BRP

Production/model years: 2006

for Bombardier ATVs

File specifications

File size: 10.61 MB
File type: PDF
Language: English
Pages:88

Printable: Yes
Estimated download time: 0.22 Minutes
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Product Information

Table of Contents

Safety Notice - Page III

Introduction

  • General Instructions - Page IV
  • Engine Designation - Page IV
  • Engine Identification Number (E.I.N.) - Page IV
  • Cylinders Identification - Page V
  • Tightening Torques - Page V
  • Arrangement of this Manual, Illustrations, and Procedures - Page V

01 - V-810 Engine

  • Leak Test
    • General - Page 1
    • Procedures - Page 1

02 - Cooling System

  • General
    • Water Pump Housing - Page 3
    • Water Pump Impeller - Page 4
    • Radiator - Page 5

03 - Lubrication System

  • General
    • Oil Filter - Page 7
    • Oil Pressure Regulator - Page 8
    • Oil Pump - Page 9

04 - Magneto System

  • General
    • Stator - Page 11
    • Flywheel - Page 12
    • Pick-Up - Page 13

05 - Cylinder and Head

  • General
    • Rocker Cover - Page 15
    • Camshaft - Page 16
    • Rocker Arms - Page 17
    • Valve Lifters - Page 18
    • Timing Chain and Sprockets - Page 19
    • Cylinder Head Removal - Page 20
    • Cylinder Head Disassembly - Page 21
    • Cleaning and Inspection - Page 22
    • Assembly and Installation - Page 23
    • Valve Clearance Adjustment - Page 24

06 - Piston and Cylinder

  • General
    • Piston Removal - Page 27
    • Piston Inspection - Page 28
    • Piston Ring Removal - Page 29
    • Cylinder Removal - Page 30
    • Cylinder Inspection - Page 31
    • Cylinder Installation - Page 32

07 - Bottom End

  • General
    • Crankcase - Page 35
    • Crankshaft - Page 36
    • Connecting Rods - Page 37
    • Main Bearings - Page 38
    • Assembly - Page 39
    • Flywheel and Starter Gear - Page 40
    • Clutch and Drive Gear - Page 41

08 - Technical Specifications

  • General Specifications
    • Engine Specifications - Page 43
    • Tightening Torques - Page 44
    • Special Tools - Page 45

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