2006 Rotax V-810 Engine Shop Manual

Technician-level documentation for the Rotax V-810 engine, covering lubrication, cooling, and magneto systems. Ref: 219 100 230

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Document Details

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Document Number / Seller:
23574 / Deborah Miller
File Size:
10.61 MB
File Type:
PDF
Language:
English
Pages:
88
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
Mar 9, 2025

Models Covered & Key Technical Specifications

Rotax V-810 (219 100 230) Engine Shop Manual — 2006

Service-Level Documentation | V-810 Series Library.

  • Nominal Net Mass: The engine displacement achieves 800 cm³ (48.87 cu in) for standard combustion chamber capacity Requirements.
  • Principal Scan Resolution: For optimal compression efficiency, 10.3:1 defines the cylinder head compression ratio Threshold.
  • Rated Rotational Force: Maximum power output reaches 6750 RPM as the governed engine speed limit Mapping.
  • Calibrated Play Limits: The oil pressure system determines 350 kPa (51 PSI) at 6000 RPM operational performance Configuration.
  • Documented Temperature Range: Magneto generator output is standardized to 420 W @ 6000 RPM electrical production Benchmarks.
  • Design Enclosure Specs: Engine bore diameter sets 91 mm (3.58 in) for precision cylinder wall specifications Range.

Professional Workshop Service Manual & Technical Specifications

Rotax V-810 (219 100 230) Engine Shop Manual: 2006 Rotax V-810 Engine Shop Manual

Service-Level: Rotax V-810 // Technical-Domain: Engine / V-810 Logic // Technical-Scope: 2006 Service Data.

Integrated-Framework Baseline Calibration-Spec
Engine Specifications 91 mm Bore 10.3:1 Compression
Cooling System 8 Valves 6750 RPM Max HP
Lubrication Wet Sump 350 kPa Oil Pressure

The documentation provides guidance on engine systems, calibration requirements, and procedures. This manual is a comprehensive resource for understanding the mechanism of the Rotax V-810 engine.

Service intervals are documented for the lubrication system, including oil pressure tests and regulator checks.

Component locations are identified for the magneto system, detailing the stator, rotor, and sprag clutch.

Service procedures are documented for the cylinder and head, covering valve adjustments and timing procedures.

Calibration requirements are specified for the piston and cylinder assembly, including taper and round measurements.

Electrical system documentation covers magneto generator output and ignition system details.

This manual documents torque specifications for various components to ensure proper gasket seal integrity.

FAQ

What is the **required** fluid capacity for the Rotax V-810 engine? keyboard_arrow_down

350 kPa (51 PSI) at 6000 RPM is the minimum oil pressure specification for the Rotax V-810 engine.

Calculate the **specified** component identification for the ignition system. keyboard_arrow_down

The ignition system type is Digital Induction (DI), with a spark plug gap of 0.7-0.8 mm.

What values **essential** for adjustment procedures are listed? keyboard_arrow_down

31.940 mm is the minimum new measurement for the Camshaft lobe exhaust valves, crucial for proper valve adjustment.

Assess the **correct** pressure specifications for engine oil. keyboard_arrow_down

420 kPa (61 PSI) is the nominal oil pressure at 6000 RPM, critical for engine lubrication and performance.

What components **documented** assembly sequence for the crankcase is included? keyboard_arrow_down

The assembly of the crankcase involves torquing crankcase screws in a specific sequence, with an O-ring used to hold plain bearings in place during installation.

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Rated 5 out of 5 stars
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I had a question about the manual, and the support team responded quickly. Really appreciated the help!
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This manual covers everything. The technical specifications are invaluable for proper servicing.
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This manual was exactly what I needed for my ATV. The download process was smooth, and I received the link almost immediately!
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The Rotax V-810 manual is incredibly detailed and easy to follow. The illustrations are a big help!