2006 Rotax V-810 Engine Shop Manual
Technician-level documentation for the Rotax V-810 engine, covering lubrication, cooling, and magneto systems. Ref: 219 100 230
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Models Covered & Key Technical Specifications
Rotax V-810 (219 100 230) Engine Shop Manual — 2006 Service-Level Documentation | V-810 Series Library.
- Nominal Net Mass: The engine displacement achieves 800 cm³ (48.87 cu in) for standard combustion chamber capacity Requirements.
- Principal Scan Resolution: For optimal compression efficiency, 10.3:1 defines the cylinder head compression ratio Threshold.
- Rated Rotational Force: Maximum power output reaches 6750 RPM as the governed engine speed limit Mapping.
- Calibrated Play Limits: The oil pressure system determines 350 kPa (51 PSI) at 6000 RPM operational performance Configuration.
- Documented Temperature Range: Magneto generator output is standardized to 420 W @ 6000 RPM electrical production Benchmarks.
- Design Enclosure Specs: Engine bore diameter sets 91 mm (3.58 in) for precision cylinder wall specifications Range.
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Rotax V-810 (219 100 230) Engine Shop Manual: 2006 Rotax V-810 Engine Shop Manual
Service-Level: Rotax V-810 // Technical-Domain: Engine / V-810 Logic // Technical-Scope: 2006 Service Data.
| Integrated-Framework | Baseline | Calibration-Spec |
|---|---|---|
| Engine Specifications | 91 mm Bore | 10.3:1 Compression |
| Cooling System | 8 Valves | 6750 RPM Max HP |
| Lubrication | Wet Sump | 350 kPa Oil Pressure |
The documentation provides guidance on engine systems, calibration requirements, and procedures. This manual is a comprehensive resource for understanding the mechanism of the Rotax V-810 engine.
Service intervals are documented for the lubrication system, including oil pressure tests and regulator checks.
Component locations are identified for the magneto system, detailing the stator, rotor, and sprag clutch.
Service procedures are documented for the cylinder and head, covering valve adjustments and timing procedures.
Calibration requirements are specified for the piston and cylinder assembly, including taper and round measurements.
Electrical system documentation covers magneto generator output and ignition system details.
This manual documents torque specifications for various components to ensure proper gasket seal integrity.
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