Product Information
Table of Contents
1. General
- Understanding Safety Labels & Instructions
- General Warnings & Caution Statements
- VIN Number, Engine Serial Number & Emission Control Information
- Vehicle Identification Number (VIN)
- Vehicle Decals & Information Labels
- General Vehicle Information
- Important Data for Emissions Testing
- Noise Emission Control Information
- Model Information, 49 State Models
- Emission Control Information, California Models
- Transmission Gear & Control System, California Models
- Electronic Control Module
- Fuel System Controls, California Models
- Specifications
- Cable & Harness Routing
2. Maintenance
- Maintenance Schedule
- Lubrication Points
- Torque Specifications
- Special Tools
- Service Information
- Lubrication
3. Frame/Body/Exhaust
- Frame Components
- Body Panels
- Exhaust System
- Frame Inspection
- Frame Repair
4. Lubrication & Cooling
- Lubrication System
- Cooling System
- Radiator and Hoses
- Coolant Replacement
- Oil and Filter Change
5. Fuel System/Fuel Injection
- Fuel Tank
- Fuel Lines
- Fuel Pump
- Fuel Injector
- Throttle Body
- Fuel Pressure Testing
6. Engine Removal & Installation
- Engine Removal Procedure
- Engine Installation Procedure
- Engine Mounting Points
7. Cylinder Head & Valves
- Cylinder Head Removal
- Valve Inspection
- Valve Adjustment
- Cylinder Head Installation
8. Cylinder & Piston
- Cylinder Removal
- Piston Removal
- Cylinder Inspection
- Piston Inspection
- Cylinder Installation
- Piston Installation
9. Clutch, Primary, & Shift Linkage
- Clutch Removal
- Clutch Inspection
- Clutch Installation
- Primary Chain Adjustment
- Shift Linkage Inspection
- Shift Linkage Adjustment
10. Transmission & Crankshaft
- Transmission Removal
- Transmission Inspection
- Transmission Installation
- Crankshaft Removal
- Crankshaft Inspection
- Crankshaft Installation
11. Drive Line
- Drive Shaft
- Drive Belt
- Drive Sprockets
- Final Drive Assembly
- Drive Line Inspection
12. Front Wheel & Suspension
- Front Wheel Removal
- Front Wheel Installation
- Front Suspension Inspection
- Front Suspension Adjustment
- Fork Oil Replacement
13. Rear Wheel & Suspension
- Rear Wheel Removal
- Rear Wheel Installation
- Rear Suspension Inspection
- Rear Suspension Adjustment
- Shock Absorber Replacement
14. Tires
- Tire Specifications
- Tire Inspection
- Tire Replacement
- Tire Pressure
15. Brakes
- Brake System Overview
- Brake Pad Replacement
- Brake Fluid Replacement
- Brake Line Inspection
- Brake Adjustment
16. Charging System
- Battery Removal
- Battery Inspection
- Battery Installation
- Alternator Inspection
- Alternator Replacement
17. Ignition System & Battery
- Ignition Coil
- Spark Plug Replacement
- Ignition Timing
- Battery Maintenance
18. Electric Starter
- Starter Motor
- Starter Relay
- Starter System Troubleshooting
- Starter Motor Replacement
19. Lighting & Instrumentation
- Headlight Replacement
- Tail Light Replacement
- Instrument Panel
- Gauge Inspection
- Gauge Replacement
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