1981 Case Backhoe Loader 580D Service Manual
Covers 580D Series (Standard Chassis) and Super D (High-Performance Series) with Case 188/207 Diesel engines. Ref: 9-69270
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Case Models Covered & Key Technical Specifications
Models: JI Case 580D
Build Years: 1981
Technical Data:
- Engine configuration: 4-cylinder, 4-stroke cycle, natural aspirated or turbocharged
- Engine displacement: 207 cubic inches (3,392 cm3)
- Firing order: 1-3-4-2
- Rated engine speed: 2100 RPM
- Idle speed: 700–750 RPM
- Compression ratio: 17:1 (naturally aspirated), 16.5:1 (turbocharged)
- Cooling system capacity (without heater): 13 quarts (12.3 liters)
- Hydraulic reservoir capacity: 12 gallons (45.4 liters)
- Valve tappet clearance (intake): 0.012 inches (0.305 mm)
- Valve tappet clearance (exhaust): 0.014 inches (0.356 mm)
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1981 Case 580D Service Documentation
- Covers 1981 JI Case 580D backhoe loaders, including detailed specifications for the 207 diesel naturally aspirated and 207 diesel turbocharged engines.
- Original OEM publication, form number 9-69270, published January 1981.
- Contains 80+ high-resolution diagrams, complex troubleshooting flow charts, and specific torque-sequence tables for engine assembly.
- Stored against your account so you can retrieve it after a hard-drive loss.
- Indexed PDF search covers every chapter and appendix.
- This 1981 first edition is the primary source for the 580D build, documenting how factory workshop documentation is structured for the Tenneco-era Case equipment line.
Technical Scope and Engine Data
This publication organizes service information into specialized sections covering safety, engine maintenance, lubrication, and diagnostic testing. It details the internal engine specifications, including cylinder sleeves, piston rings, crankshaft journals, and valve train tolerances. The manual provides clear technical boundaries for service, with comprehensive charts for fractional-to-decimal conversions and metric-to-imperial unit references. The document is designed for efficient shop use, enabling identification of parts and assembly standards without external reference material.
Specification Highlights
Performance metrics for the 207-series engines are documented extensively. Torque values for critical engine components are provided, such as cylinder head bolts at 105–115 ft-lbs and connecting rod bolts at 45–50 ft-lbs. Intake valve clearance is set at 0.012 inches, and exhaust valve clearance is specified at 0.014 inches. Hydraulic system maintenance includes specific fluid capacities, with the hydraulic reservoir holding 12 gallons of TCH fluid. Reference values for engine stall tests are listed for both naturally aspirated and turbocharged units. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 1726-page Case OEM workshop manual covering the 1981 Case 580D, documenting engine, chassis, electrical, and hydraulic specifications for the 207-series diesel engine build.
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