Case 580 D Backhoe Loader Service & Maintenance Manual (1732 P.)

Diesel engine service data for Case 580 D — fuel injection, hydraulic systems, transmission components, and field-replaceable units. Complete coverage of 188/207 diesel engines with turbocharger options.

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Document Details

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Document Number / Seller:
23403 / Joshua Harris
File Size:
147.65 MB
File Type:
PDF
Language:
English
Pages:
1732
Printable:
Yes
Estimated Download Time:
3.02 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Backhoe Loader
Brand:
Case
Reviewed and Approved:
Jan 24, 2025
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Models Covered & Key Technical Specifications

Case 580 D Backhoe Loader — 1981 Precision Engineering Sourcebook | 580 D Series Archive.

  • Verified Output Rating: Hydraulic reservoir capacity is rated at 45.4 liters (12 gallons) system output Matrix.
  • Key Cooling Specs: For optimal operation, 83 liters (22 gallons) fuel tank volume defines the fuel supply Margin.
  • Prescribed Print Rate: The transmission power shuttle requires 7.6 liters (8 quarts) of Case TCH Fluid specifications Protocol.
  • Nominal Precision Specs: The engine crankcase capacity is specified as 5.7 to 6.6 liters (6 to 7 quarts) depending on filter service Architecture.
  • Design Locking Torques: Cylinder head bolts require 105–115 ft-lbs (142–156 Nm) fastening torque for proper seating Norms.
  • Designated Load Capacity: Transaxle capacity reaches 18.9 liters (20 quarts) with Case FDL Fluid lubricant Standards.

Professional Workshop Service Manual & Technical Specifications

Functional undefined Parts Manual: Backhoe Loader Case 580 D Backhoe Loader Service & Maintenance Manual Factory-Standards

Year-Coverage: Case 580 D models | Validation-Data: Diesel engine systems and hydraulic architecture | Model-Portfolio: Complete 188/207 engine documentation with turbocharger variants.

System Module Value Documentation
Engine Types 188 and 207 Diesel Both naturally aspirated and turbocharged specifications included
Primary Functions Fuel delivery, compression ignition, combustion timing Comprehensive fuel system data provided
Hydraulic Architecture Main relief, unloader, loader control See Chapter references for circuit diagrams

The repository is divided into detailed sections addressing engine diagnostics, fuel system management, and hydraulic operation across the 580 D backhoe loader platform. Systematically calling for systematic examination of 188 and 207 diesel engines, the documentation addresses engine tune-up procedures, stall testing methodology, and crankshaft/bearing assemblies through structured diagnostic frameworks. The manual examines fuel injection pump timing, compression specifications, and valve clearance adjustment protocols, organizing these practical modules across dedicated technical sections. Suspension service documentation covers cooling system maintenance, air cleaner servicing, and thermostat replacement procedures specific to both turbocharged and naturally aspirated configurations. Disassembly instructions are documented for cylinder head reconditioning, rocker arm assembly configuration, and camshaft bushing replacement, providing step-by-step visual reference sequences for each procedural stage.

Wear limits are specified for piston rings, valve guides, cylinder sleeves, and main bearing clearances, ensuring proper reassembly tolerances and dimensional accuracy. System operation descriptions cover hydraulic pump operation, torque converter functionality, and power shuttle transmission logic, detailing how these integrated modules interact under varying load conditions. The documentation addresses turbocharger operation, including priming procedures, bearing lubrication requirements, and failure analysis with photographic evidence of damage patterns caused by oil starvation, contamination, and exhaust temperature extremes.

The manual documents torque specifications for the engine assembly to ensure proper fastener preload accuracy. Maintenance intervals and lubrication requirements are cross-referenced with capacity specifications for engine oil, coolant, hydraulic fluid, and transmission reservoirs, supporting systematic service execution across 10-hour, 100-hour, 500-hour, 1000-hour, and 2000-hour service cycles.

FAQ

What **exact** assembly sequence should be followed for cylinder head installation? keyboard_arrow_down

50-70% of final torque applied first, then 100% of final torque achieved through two sequential steps to proper 105-115 ft. Ibs. specification for all cylinder head bolts and studs following the numbered sequence pattern to ensure even pressure distribution and prevent warping or gasket failure.

Reference the **specific** service interval parameters for hydraulic fluid changes. keyboard_arrow_down

1000 hours of operation or two times per year (whichever occurs first) mandates complete hydraulic oil change with simultaneous filter replacement, cleaning of reservoir breather, and inspection of all hydraulic hoses and connections to maintain system integrity and component longevity.

What are the **designated** compression pressure specifications at different engine speeds? keyboard_arrow_down

400 PSI minimum normal compression pressure required at approximately 200 RPM cranking speed with 25 PSI maximum permitted variation between cylinders; at 800 RPM running speed, 480 PSI normal pressure with 20 PSI variation allowance, with 4% reduction permitted for every 1000 feet above sea level elevation adjustment.

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The download process was seamless, and I received the manual via email almost instantly. The illustrations and detailed procedures have made maintenance so much easier! Highly recommended for anyone with a Case 580.