1997-1999 Honda CRF250R Service Manual

For 1997-1999 Honda CRF250R models: diagnostics, service, and parts including: frame, engine, fuel system, cooling system, and more. 331 pages.

4.5starstarstarstarstar_half(4)
visibility Preview Available
Honda 1997-1999 Honda CRF250R Service Manual manual page preview - page 1 of 305

Sample pages from the 1997-1999 Honda CRF250R Service Manual manual

Honda 1997-1999 Honda CRF250R Service Manual manual preview page 1 - thumbnail
Honda 1997-1999 Honda CRF250R Service Manual manual preview page 3 - thumbnail
Honda 1997-1999 Honda CRF250R Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$17.59 (incl. VAT) Original OEM Factory Manuals & Data Instant Download / No Shipping Fees
3 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal
Technical Safety Notice
keyboard_arrow_down

This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Honda Models Covered & Key Technical Specifications

Models: Honda CR250R
Build Years: 1997–1999
Technical Data:

  • Engine: 2-stroke
  • Transmission: 5-speed, constant mesh, wet multi-plate clutch
  • Carburetor Identification: PJ28L ('97–'98), PWK00A (After '98)
  • Coolant Capacity: 1.26 liters (change), 1.28 liters (disassembly)
  • Engine Weight: 23.3 kg (dry)
  • Spark Plug: NGK BR8EG, DENSO W24ESR-V
  • Front Axle Torque: 88 N·m
  • Transmission Oil Capacity: 0.75 liter (draining), 0.85 liter (disassembly)
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
25596 / Walter Morgan
File Size:
37.17 MB
File Type:
PDF
Language:
English
Pages:
305
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Mar 28, 2025

Honda Manual Features & Content Preview

1997–1999 Honda CR250R Service Manual

  • Covers 1997–1999 Honda CR250R two-stroke competition motorcycles including major technical updates introduced after 1998
  • Original OEM publication, includes comprehensive service, maintenance, and system specifications for the CR250R
  • Features 100+ pages of detailed assembly illustrations, routing diagrams, and specific torque values for primary fasteners
  • Delivered as a direct download the moment payment clears
  • File resolution preserves exploded-view detail and technical drawing clarity
  • This edition provides the critical differential data required to service 1997, 1998, and post-1998 model-year specific components

Factory-Level Documentation

This manual provides detailed service information for the Honda CR250R, documenting frame, engine, and electrical systems. It outlines recommended maintenance intervals and technical data to support factory-level motorcycle service operations for these two-stroke machines. The content is organized into 18 primary chapters ranging from general information, including safety and model identification, to specific sub-systems like the Composite Racing Valve (CRV), suspension, and engine removal procedures.

Specification Highlights

The technical data section provides precise reference values for engine assembly, cooling system maintenance, and chassis setup. For example, the front axle torque is specified at 88 N·m (65 lb-ft). Transmission oil capacity for the 1997–1999 Honda CR250R is documented at 0.75 liters during standard oil changes, increasing to 0.85 liters for full engine disassembly. The manual also details the ignition timing for the CR250R, which is specified at 18° BTDC at 3,000 rpm for post-1998 models. Important service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official Honda OEM workshop manual covering the 1997–1999 CR250R, documenting engine, chassis, electrical, and cooling system specifications for this period.

Manual FAQ, Purchase & Download Details

Are the 1997 through 1999 CRF250R models covered in this service manual? keyboard_arrow_down

Document covers all 1997 to 1999 Honda CRF250R models with factory-level specifications. The contents include sections detailing maintenance, engine removal, and chassis systems specific to these years.

Does this manual include ignition system references such as spark plug specifications and coil resistance values? keyboard_arrow_down

Yes, the manual contains specification tables for the ignition system, including spark plug types for different years and electrical reference values for ignition coil and pulse generator resistance.

Can I find technical information for the engine top-end, clutch, and transmission systems in this PDF? keyboard_arrow_down

Document contains dedicated chapters for cylinder head, cylinder, and piston specifications alongside separate sections for the clutch, kickstarter, and transmission. These chapters include standard and service limit tables for components like piston ring end gaps, clutch disc thickness, and gear ratios. The information is organized to reference technical features and assembly data for those specific motorcycle systems.

Is there a table of tightening torque values for major fasteners within the document? keyboard_arrow_down

Manual includes comprehensive torque value tables organized by system, such as engine, frame, and hydraulic brake components.

What publication and content references are shown for the Honda CRF250R service manual? keyboard_arrow_down

PDF provides a 305-page factory service suite containing system illustrations, exploded views, and maintenance schedules. It includes specific document artifacts like carburetor identification definitions, fluid capacity tables, and detailed component wear limit charts.

Customer Reviews

Read what our customers say about this Honda Motorcycle manual and share your own experience.