1997-1999 Honda CRF250R Service Manual

For 1997-1999 Honda CRF250R models: diagnostics, service, and parts including: frame, engine, fuel system, cooling system, and more. 331 pages.

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Document Details

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Document Number / Seller:
25596 / Walter Morgan
File Size:
37.17 MB
File Type:
PDF
Language:
English
Pages:
305
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Mar 28, 2025

Models Covered & Key Technical Specifications

1997-1999 Honda CRF250R Service Manual - Factory-Level Maintenance & Troubleshooting Manual

For all 1997-1999 Honda CRF250R models | Factory Service Suite.

  • Engine Specifications: 23.3 kg is the dry engine weight metric.
  • Cooling Capacity: For coolant changes, 1.26 liter establishes the coolant capacity.
  • Carburetor ID: PJ28L defines the standard carburetor identification.
  • Front Axle Torque: The front axle requires 88 N·m for proper mounting.
  • Front Brake Disc Torque: 16 N·m is the specified torque for the front brake disc bolts.
  • Gear Shift: 22 N·m signifies the torque for the gearshift drum center pin.

Professional Workshop Service Manual & Technical Specifications

Honda CRF250R (1997-1999) Service Manual: Factory-Level Maintenance & Troubleshooting Manual Field-Reference

Architecture-Focus: Engine Systems // Operational-Framework: Motorcycle / Dirt Bike Logic // Product-Line: Technical Features. The service manual covers

Technical Specs Table (3-Column) Integrated-Framework Baseline Context
Engine Data Specifications Procedures
Suspension Specs Torque Values Component Diagrams
Fuel System Maintenance Schedules Troubleshooting Guides

TOC Summary Block Factory specifications are documented for engine specifications, including dry weight and recommended transmission oil. Engine rebuild procedures are documented for transmission oil capacity and coolant capacity. Drivetrain specifications are addressed in carburetor identification, main jet, and slow jet. Reassembly procedures are specified for front axle holder bolt and front axle nut torque. Service intervals are documented for fork specifications and torque values. The manual also covers troubleshooting for common issues.

Prose Paragraphs

Engine System Procedures

This section details the engine removal and installation processes, covering essential components like the alternator, clutch/kickstarter/gearshift linkage, cylinder head/cylinder/piston, and the RC valve. It provides critical torque specifications for various engine mounting points and related components to ensure correct assembly and operation.

Suspension and Drivetrain Information

The manual includes comprehensive information on the front wheel, suspension, and steering systems, along with detailed procedures for the rear wheel and suspension. It covers specifications for forks, shock absorbers, and related components, offering guidance on maintenance and troubleshooting for optimal performance.

Fuel and Cooling System Overviews

Detailed sections on the fuel system, including carburetor removal, disassembly, and tuning, are provided. The cooling system is thoroughly covered, with specifications for coolant capacity, radiator cap relief pressure, and recommended antifreeze, ensuring proper engine temperature management.

Torque specifications for critical components like engine hanger plate nuts and crankshaft components are included to ensure proper assembly and prevent damage during maintenance.

FAQ

What are the **applicable** lubrication requirements for the engine? keyboard_arrow_down

PRO Honda HP 2-Stroke oil is required for the connecting rod big end and small end, as well as for the crankshaft journals and piston pin.

What is the **exact** testing parameter for axle runout? keyboard_arrow_down

0.20 mm (0.008 in) is the specified service limit for axle runout.

Calculate the **specific** diagnostic procedures for a worn wheel bearing. keyboard_arrow_down

If a wheel bearing is worn, replace it in pairs to ensure proper function. Check for smooth rotation and proper fit in the hub.

What values does the manual specify for **designated** front fork oil capacity? keyboard_arrow_down

For '97 models, the fork capacity is 369 cm³ (12.5 US oz) for changes and 375 cm³ (12.7 US oz) for disassembly. After '97, it is 373 cm³ (12.6 US oz) for changes.

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Reviews (4)

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This manual is a lifesaver for my 2000 Honda. The step-by-step instructions are clear and easy to follow. The download process was smooth, and I received the link almost instantly! Highly recommend!
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I found this service manual incredibly helpful for maintaining my motorcycle. The illustrations are top-notch, making complex repairs manageable. Customer support was quick to respond when I had questions!
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The troubleshooting section saved me hours of frustration. The manual is very comprehensive. I had an issue retrieving my download link, but support was professional and resolved it quickly!
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Rated 4 out of 5 stars