1985-1990 Suzuki GSX250FWS Service Manual

Covers the 1985-1990 Suzuki GSX250FWS with procedures for general information, inspection, adjustment, disassembly, and servicing. Includes part numbers and diagrams.

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Document Details

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Document Number / Seller:
23881 / Rebecca Martinez
File Size:
81.41 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
May 28, 2025

Models Covered & Key Technical Specifications

Standard Workshop Hydraulic Manual: Bike Suzuki GSX250FWS repair manual (1985-1990 models) Documentation-Framework

Bike Suzuki GSX250FWS (99500-32040-01E) -- 1985-1990 Licensed Blueprint for Volume. | Certified Volume.

  • Measured Installation Footprint: For optimal operation, 1000 km benchmarks is set to.
  • Fundamental Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Baseline Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Approved Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Reference Operating Temps: 15-30C corresponds to environmental Requirements.
  • Published Dimensions: The frame requires 1.5 m for standard operation Threshold.

Professional Workshop Service Manual & Technical Specifications

Standard Workshop Hydraulic Manual: Bike Suzuki GSX250FWS repair manual (1985-1990 models) Documentation-Framework

Bike Suzuki GSX250FWS (99500-32040-01E) // Maintenance-Category: 1985-1990 / Engine Logic // Service Manual: Technical-Details.

Technical Specifications Overview

Assessment-Parameter Technical-Path Architecture
Engine Type Four-stroke, water-cooled, DOHC Mikuni BSW24SS, two
Bore 44.0 mm 1.732 in
Stroke 41.0 mm 1.614 in
Compression Ratio 10.8 : 1 N/A
Front Suspension Telescopic, oil spring, coil damped with ANTI-DIVE N/A
Rear Suspension Link type, oil damped, spring pre-load 7-way adjustable

Diagnostic procedures address the core systems of the Suzuki GSX250FWS, providing clear instructions for maintenance and repair. The manual details the engine, chassis, electrical systems, and transmission, ensuring comprehensive coverage for technicians.

Brake system specifications are included for proper functioning and safety.

Safety procedures are documented for user protection during maintenance.

Fluid capacities are listed for correct servicing intervals.

Tool requirements are listed for efficient repairs.

Installation guidelines are provided for component replacement.

The document meticulously outlines procedures for engine removal and reassembly, transmission servicing, and detailed inspection and adjustment protocols. It serves as an essential guide for any work performed on the motorcycle's internal components, including the clutch, crankshaft, and camshafts.

It documents torque specifications for various engine and chassis components to ensure proper structural alignment prevention and long-term reliability.

FAQ

Assess the **critical** calibration settings for the GSX250FWS? keyboard_arrow_down

12.5 : 1 is the standard compression ratio for the Suzuki GSX250FWS engine, ensuring optimal performance.

What components have **required** clearance measurements? keyboard_arrow_down

0.10 - 0.20 mm (cold) is the clearance specification for the intake and exhaust tappets, crucial for engine timing.

Confirm the **specified** torque specifications for the engine mounting bolts. keyboard_arrow_down

60-72 N·m (43.5-52.0 lb-ft) is the specified torque for the engine mounting bolts (Items 1, 2, 3) during reassembly to ensure proper engine placement and stability.

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This manual is a must-have for any GSX-R250 owner. The download process was seamless, and I received the link in my email almost instantly. Highly recommend!