1987-2002 Honda XL600V / XL650V Transalp / XRV750 Africa Twin Service Manual

Factory-grade service coverage for Honda adventure tourers — XL600V Transalp, XL650V Transalp, and XRV750 Africa Twin. Complete engine, transmission, electrical, and chassis procedures (296 pages).

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Honda Models Covered & Key Technical Specifications

Models: Honda XL600V Transalp, XL650V Transalp, XRV750 Africa Twin
Sub-models / Variants: XL600V-H, XL600V-J, XL600V-K, XL600V-L, XL600V-M, XL600V-N, XL600V-P, XL600V-R, XL600V-T, XL600V-V, XL600V-W, XL600V-X, XL600V-Y, XL650V-V, XL650V-Y, XL650V-1, XL650V-2, XRV750-L, XRV750-M, XRV750-N, XRV750-P, XRV750-R, XRV750-S, XRV750-T, XRV750-V, XRV750-W, XRV750-X, XRV750-Y, XRV750-1, XRV750-2
Build Years: 1987–2002
Serial Numbers: PD06, RD04, RD07
Technical Data:

  • Engine displacement: 583 cc (XL600V), 647 cc (XL650V), 742 cc (XRV750)
  • Engine configuration: 52-degree V-twin, liquid-cooled, SOHC, 3-valves per cylinder
  • Compression ratio: 9.2:1 (XL600V/650V), 9.0:1 (XRV750)
  • Transmission: 5-speed, wet multi-plate clutch
  • Final drive: Chain and sprockets
  • Ignition: CDI with electronic advance, digital transistorized (select models)
Technical Specifications
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Document Number / Seller:
23914 / Jerry Allen
File Size:
53.79 MB
File Type:
PDF
Language:
English
Pages:
291
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Sep 9, 2025

Honda Manual Features & Content Preview

Honda XL600V Transalp, XL650V Transalp, and XRV750 Africa Twin 1987–2002 Maintenance Documentation

  • Covers 1987–2002 Honda XL600V Transalp, XL650V Transalp, and XRV750 Africa Twin, documenting service for V-twin engines and chassis variants
  • Official Haynes publication P/N 3919, published 2002
  • Contains 291 pages of technical information including exploded-view diagrams, wiring schematics, and maintenance schedules
  • Accessible from your device as soon as the order is placed
  • OCR text layer lets you jump to a torque spec by keyword
  • Suitable for printing individual sections for shop-floor use
  • Includes identification data for all UK and Germany market model codes
  • This 2002 edition serves as the primary technical reference for the complete 1987–2002 production lifespan of the Transalp and Africa Twin series

Routine Maintenance and System Coverage

The 1987–2002 Honda XL600V Transalp and XRV750 Africa Twin service manual provides detailed technical summaries and procedures for essential maintenance. Chapters are organized to guide owners through daily pre-ride checks, including engine oil levels, coolant, brake fluid, and chain tension. Additional segments cover detailed servicing for the fuel system, ignition, and electrical components, alongside specific instructions for engine disassembly and overhaul.

Technical Data and Specifications

Engine maintenance data includes primary torque settings for cylinder head nuts and connecting rod bolts. Cylinder head bolt torque for the Honda XL600V is documented at 43–47 Nm depending on the model year. Coolant system capacity for the XRV750 is specified at approximately 2.8 liters. Valve clearance for the intake is listed at 0.10–0.15 mm in the cylinder head specification table. Battery voltage for the charging system is confirmed at 12 V DC. Owners may consult what an OEM service publication covers to better understand the technical depth provided for routine servicing and engine rebuilds.

Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official 291-page Haynes workshop manual covering the 1987–2002 Honda XL600V/XL650V Transalp and XRV750 Africa Twin, documenting engine, chassis, and electrical specifications for the PD, RD04, and RD07 series motorcycle builds.

Manual FAQ, Purchase & Download Details

What documentation is provided in the manual regarding fluid capacities and recommended lubricant types? keyboard_arrow_down

Manual includes a dedicated section for specifications that lists recommended lubricants and fluid types for the motorcycle systems. Additionally, the bike specification tables provide detail on the calibrated liquid volume for engine crankcase and cooling system capacity requirements.

Is there information regarding the engine, clutch, and transmission systems contained within the chapters? keyboard_arrow_down

Chapter 2 of this manual covers the engine, clutch, and transmission systems for the XL600V, XL650V, and XRV750 models.

Are there specific edition references or publication details noted in this document? keyboard_arrow_down

Publication is a Haynes Service and Repair Manual, specifically edition 3919, which was published in 2002. It includes detailed identification tables, model development notes, and revision cues for the listed Honda Transalp and Africa Twin variants. The document is registered with an ISBN number for cataloging purposes.

Which major mechanical systems are detailed in the scope of the manual chapters? keyboard_arrow_down

Manual covers major systems including the cooling system, fuel and exhaust systems, ignition system, electrical system, and various chassis components like the frame, suspension, and final drive.

Can this PDF be used to view the revision notes or document identifiers for the Honda Transalp and Africa Twin series? keyboard_arrow_down

Yes, the document contains specific publication data including the edition number, copyright year, and the Haynes series identifier. These markers provide context regarding the manual's scope and the model years covered across the XL600V, XL650V, and XRV750 range.

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