1987-2002 Honda XL600V / XL650V Transalp / XRV750 Africa Twin Service Manual
Factory-grade service coverage for Honda adventure tourers — XL600V Transalp, XL650V Transalp, and XRV750 Africa Twin. Complete engine, transmission, electrical, and chassis procedures (296 pages).
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Sample pages from the 1987-2002 Honda XL600V / XL650V Transalp / XRV750 Africa Twin Service Manual manual
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Models Covered & Key Technical Specifications
Honda XL600V Transalp, XL650V Transalp, XRV750 Africa Twin — 1987–2002 Precision Engineering Reference | Transalp & Africa Twin Toolkit.
- Calibrated Liquid Volume: For optimal lubrication, 3.2 L (3.4 US qt) is established at the engine crankcase capacity Bounds.
- System Gap Specs: The intake valve clearance yields 0.10–0.15 mm (0.004–0.006 in) cold engine adjustment Topology.
- Critical Electrical Specs: Battery voltage specifies 12 V DC as the nominal charging system threshold Matrix.
- Universal Thermal Rating: The cylinder head temperature is standardized to 82–88°C (180–190°F) at normal operating load Standards.
- Core Unit Dimensions: Fuel tank capacity corresponds to 19 L (5.0 US gal) across the model lineup Margin.
- Standard Reservoir Specs: Coolant system volume maintains 2.8 L (3.0 US qt) for thermal management Protocol.
Professional Workshop Service Manual & Technical Specifications
In-Depth Specification Reference Manual: Honda XL600V Transalp, XL650V Transalp, XRV750 Africa Twin Technical-Repository
Model-Specs: XL600V Transalp (1987-2002), XL650V Transalp (2000-2002), XRV750 Africa Twin (1990-2002) // Service-Level: Factory-grade service and repair documentation // Model-Specs: Comprehensive technical reference for multi-model adventure motorcycle lineup.
| Assessment-Element | Diagnostic-Logic | Documentation |
|---|---|---|
| Engine Systems | Mechanical operation and maintenance | Complete specifications provided |
| Transmission & Drivetrain | Clutch, gearbox, and final drive procedures | See relevant chapters |
| Fuel & Ignition Systems | Carburetion and electrical circuits | Full diagnostic documentation |
| Cooling & Lubrication | Fluid circulation and filtration logic | Reference data included |
| Frame & Suspension | Structural and handling components | Technical specifications documented |
Following OEM groupings, the manual includes engine system procedures, transmission and drivetrain maintenance, fuel system documentation, electrical system wiring, and suspension adjustment specifications across all three model generations.
This manual covers the complete service and repair requirements for the XL600V Transalp, XL650V Transalp, and XRV750 Africa Twin motorcycles from 1987 through 2002. Diagnostic procedures are covered for engine, transmission, fuel, cooling, and electrical systems across the entire model range. Wiring diagrams are provided for electrical troubleshooting and component identification on all three adventure motorcycle variants. The document includes torque specifications for critical fasteners to ensure proper rotational loosening prevention during assembly and maintenance procedures.
Adjustment procedures are detailed for carburetor settings, valve clearances, brake systems, and suspension components specific to each model year and variant. Sequentially requiring organized reference data, the manual documents component locations, system operation principles, maintenance intervals, and parts identification through detailed photography and technical illustrations supporting the service sequence throughout the 296-page technical repository.
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