1987-2002 Honda XL600V / XL650V Transalp / XRV750 Africa Twin Service Manual

Factory-grade service coverage for Honda adventure tourers — XL600V Transalp, XL650V Transalp, and XRV750 Africa Twin. Complete engine, transmission, electrical, and chassis procedures (296 pages).

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Document Details

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Document Number / Seller:
23914 / Jerry Allen
File Size:
53.79 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Sep 9, 2025

Models Covered & Key Technical Specifications

Honda XL600V Transalp, XL650V Transalp, XRV750 Africa Twin — 1987–2002 Precision Engineering Reference | Transalp & Africa Twin Toolkit.

  • Calibrated Liquid Volume: For optimal lubrication, 3.2 L (3.4 US qt) is established at the engine crankcase capacity Bounds.
  • System Gap Specs: The intake valve clearance yields 0.10–0.15 mm (0.004–0.006 in) cold engine adjustment Topology.
  • Critical Electrical Specs: Battery voltage specifies 12 V DC as the nominal charging system threshold Matrix.
  • Universal Thermal Rating: The cylinder head temperature is standardized to 82–88°C (180–190°F) at normal operating load Standards.
  • Core Unit Dimensions: Fuel tank capacity corresponds to 19 L (5.0 US gal) across the model lineup Margin.
  • Standard Reservoir Specs: Coolant system volume maintains 2.8 L (3.0 US qt) for thermal management Protocol.

Professional Workshop Service Manual & Technical Specifications

In-Depth Specification Reference Manual: Honda XL600V Transalp, XL650V Transalp, XRV750 Africa Twin Technical-Repository

Model-Specs: XL600V Transalp (1987-2002), XL650V Transalp (2000-2002), XRV750 Africa Twin (1990-2002) // Service-Level: Factory-grade service and repair documentation // Model-Specs: Comprehensive technical reference for multi-model adventure motorcycle lineup.

Assessment-Element Diagnostic-Logic Documentation
Engine Systems Mechanical operation and maintenance Complete specifications provided
Transmission & Drivetrain Clutch, gearbox, and final drive procedures See relevant chapters
Fuel & Ignition Systems Carburetion and electrical circuits Full diagnostic documentation
Cooling & Lubrication Fluid circulation and filtration logic Reference data included
Frame & Suspension Structural and handling components Technical specifications documented

Following OEM groupings, the manual includes engine system procedures, transmission and drivetrain maintenance, fuel system documentation, electrical system wiring, and suspension adjustment specifications across all three model generations.

This manual covers the complete service and repair requirements for the XL600V Transalp, XL650V Transalp, and XRV750 Africa Twin motorcycles from 1987 through 2002. Diagnostic procedures are covered for engine, transmission, fuel, cooling, and electrical systems across the entire model range. Wiring diagrams are provided for electrical troubleshooting and component identification on all three adventure motorcycle variants. The document includes torque specifications for critical fasteners to ensure proper rotational loosening prevention during assembly and maintenance procedures.

Adjustment procedures are detailed for carburetor settings, valve clearances, brake systems, and suspension components specific to each model year and variant. Sequentially requiring organized reference data, the manual documents component locations, system operation principles, maintenance intervals, and parts identification through detailed photography and technical illustrations supporting the service sequence throughout the 296-page technical repository.

FAQ

What are the **proper** clearance measurements for valve adjustment? keyboard_arrow_down

0.10-0.15mm intake and 0.15-0.20mm exhaust clearance specifications ensure optimal engine performance and compression integrity.

Specify the **standard** torque specifications for cylinder head bolts. keyboard_arrow_down

25 N·m initial torque followed by a 90-degree angle tightening sequence is required to prevent gasket failure and ensure proper sealing.

What is the **necessary** safety precaution before starting engine maintenance? keyboard_arrow_down

Disconnecting the negative battery terminal and allowing the engine to cool for minimum 30 minutes prevents accidental ignition and electrical shock hazards during repair procedures.

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Reviews (5)

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This manual is a lifesaver for maintaining my Africa Twin! The diagrams are clear and the instructions are easy to follow. Highly recommend!
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The download process was seamless, and the manual itself is packed with useful information. Very happy with my purchase!
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Rated 5 out of 5 stars
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I love how detailed this manual is. I downloaded it without any issues and the support team was super responsive when I had a question. Fantastic service!
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This manual has everything you need for servicing my Transalp. The email support I received was prompt and very helpful. A must-have for any bike enthusiast!