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1986-2001 Honda XL600 Transalp service manual

Models covered in this manual:

XL600 Transalp / Honda Motor Co., Ltd

  • XL600V Transalp

Production year(s): 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

File specifications

File size: 46.93 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.96 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. General Safety
    • Service Rules
    • Model Identification
    • Specifications
      • Dimensions
      • Frame
      • Engine
      • Carburetor
      • Drive Train
      • Electrical
    • Torque Values
    • Tools
    • Cable & Harness Routing
    • Emission Control Systems
    • Emission Control Information
    • Labels (U.S.A. only)

LUBRICATION

MAINTENANCE

  1. Maintenance Schedule
  2. Maintenance Procedures
    • Engine Oil Change
    • Transmission Oil Change
    • Coolant Change
    • Brake Fluid Change
    • Clutch Fluid Change
    • Lubrication Points
    • Inspection Procedures

FUEL SYSTEM

  1. Fuel Tank
    • Removal
    • Installation
    • Inspection
  2. Fuel Lines
    • Inspection
    • Replacement
  3. Carburetor
    • Removal
    • Disassembly
    • Cleaning
    • Assembly
    • Installation
    • Adjustment

COOLING SYSTEM

  1. Radiator
    • Removal
    • Inspection
    • Installation
  2. Cooling Fan
    • Removal
    • Inspection
    • Installation
  3. Coolant Hoses
    • Inspection
    • Replacement

ENGINE REMOVAL/INSTALLATION

  1. Engine Removal
    • Preparation
    • Procedure
  2. Engine Installation
    • Preparation
    • Procedure

CLUTCH/GEARSHIFT LINKAGE

  1. Clutch
    • Removal
    • Inspection
    • Installation
  2. Gearshift Linkage
    • Removal
    • Inspection
    • Installation

ALTERNATOR/STARTER CLUTCH

  1. Alternator
    • Removal
    • Inspection
    • Installation
  2. Starter Clutch
    • Removal
    • Inspection
    • Installation

CYLINDER HEAD/VALVE

  1. Cylinder Head
    • Removal
    • Inspection
    • Installation
  2. Valve
    • Removal
    • Inspection
    • Installation

CYLINDER/PISTON

  1. Cylinder
    • Removal
    • Inspection
    • Installation
  2. Piston
    • Removal
    • Inspection
    • Installation

CRANKSHAFT/TRANSMISSION

  1. Crankshaft
    • Removal
    • Inspection
    • Installation
  2. Transmission
    • Removal
    • Inspection
    • Installation

COWL/MUFFLER/FENDER

  1. Cowl
    • Removal
    • Installation
  2. Muffler
    • Removal
    • Installation
  3. Fender
    • Removal
    • Installation

FRONT WHEEL/SUSPENSION/STEERING

  1. Front Wheel
    • Removal
    • Inspection
    • Installation
  2. Front Suspension
    • Removal
    • Inspection
    • Installation
  3. Steering
    • Inspection
    • Adjustment

REAR WHEEL/BRAKE/SUSPENSION

  1. Rear Wheel
    • Removal
    • Inspection
    • Installation
  2. Rear Brake
    • Removal
    • Inspection
    • Installation
  3. Rear Suspension
    • Removal
    • Inspection
    • Installation

HYDRAULIC BRAKE

  1. Brake Lines
    • Inspection
    • Replacement
  2. Brake Pads
    • Inspection
    • Replacement
  3. Brake Fluid
    • Change

BATTERY/CHARGING SYSTEM

  1. Battery
    • Removal
    • Inspection
    • Installation
  2. Charging System
    • Inspection
    • Testing

IGNITION SYSTEM

  1. Ignition Coil
    • Removal
    • Inspection
    • Installation
  2. Spark Plug
    • Inspection
    • Replacement

ELECTRIC STARTER

  1. Starter Motor
    • Removal
    • Inspection
    • Installation
  2. Starter Relay
    • Inspection
    • Replacement

LIGHTS/INSTRUMENTS/SWITCHES

  1. Headlight
    • Removal
    • Inspection
    • Installation
  2. Taillight
    • Removal
    • Inspection
    • Installation
  3. Instrument Panel
    • Removal
    • Inspection
    • Installation
  4. Switches
    • Inspection
    • Replacement

WIRING DIAGRAM

TROUBLESHOOTING

  1. Engine Issues
    • Starting Problems
    • Performance Issues
  2. Electrical Issues
    • Battery Problems
    • Lighting Problems
  3. Mechanical Issues
    • Suspension Problems
    • Brake Problems

INDEX


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