Honda XL600V Transalp, XL650V Transalp and XRV750 Africa Twin dual-sport motorcycles Haynes Service & Repair Manual, 1987-2002

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Honda Honda XL600V Transalp, XL650V Transalp and XRV750 Africa Twin dual-sport motorcycles Haynes Service & Repair Manual, 1987-2002 manual page preview - page 1 of 388

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Document Details

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Document Number / Seller:
24823 / Kenneth Diaz
File Size:
88.76 MB
File Type:
RAR
Language:
English
Pages:
388
Printable:
Yes
Category:
Bike
Last updated / verified
Feb 7, 2026

Models Covered & Key Technical Specifications

  • Honda XL650 Transalp / XRV750 Africa Twin (XL600V/XL650V/XRV750) — [1987–2002] Official Repository | XL600V-H, J, K, L, M, N, P, R, S, T, V, W, X / XL650V-Y, 1, 2 / XRV750-L, M, N, P, R, S, T, V, W, X, Y, 1, 2 Dual-Sport Portfolio (Vault)

  • Technical Displacement: 583cc / 647cc / 742cc defines the engine configuration for the V-Twin assembly.

  • Specific Spark-Plug-Gap: 0.8–0.9 mm is required for optimal combustion across the Transalp and Africa Twin ignition cycles.

  • Essential Oil-Volume: 2.4–2.6 Liters must be maintained during filter changes to ensure consistent lubrication.

  • Advanced Valve-Clearance: IN: 0.15 mm / EX: 0.20 mm establishes the precise timing required for the SOHC valvetrain.

  • Core Tire-Pressure: 2.0 bar / 2.25 bar signifies the load-bearing standard for off-road and touring operations.

Professional Workshop Service Manual & Technical Specifications

Integrated Technical Manual Reference: Honda XL650 Transalp / XRV750 Africa Twin Series

Honda XL650 Transalp / XRV750 Africa Twin (XL600V/XL650V/XRV750) — [1987–2002]

Technical-Repository

Strategic Methodology

To ensure system alignment across the multi-generational V-twin platforms, this documentation serves as a centralized reference point for designated service professionals. Within the component context, the manual structures essential maintenance logic spanning the legacy XL600V iterations through the evolved Africa Twin architecture. Governing operational sequences, the technical framework prioritizes long-term mechanical integrity by outlining the relationship between specific subsystem assemblies and their intended operational environment.

Precise Parameters

Adhering to OEM-defined parameters, the repository categorizes vital drivetrain and electrical schematics to facilitate rigorous system analysis. Rigorously validating system logic remains a prerequisite for any diagnostic intervention involving the intricate wiring or fueling systems described in the technical text. To maintain structural performance, the document mandates that all adjustments align precisely with the manufacturer's original standards as established during the production year of each specific model variant.

Advanced Protocol

Establishing the baseline for system reliability, the documentation bridges the gap between different engine displacements and chassis configurations. Fuel delivery calibration necessitates adherence to the specific carburetor or ignition curves detailed in the primary factory source material. Beyond the basic mechanical overview, the architecture provides a logical path for understanding the evolution of the cooling and suspension systems throughout the decade-long production cycle of these dual-sport platforms.

System Grouping Component Categories Document Scope Areas
Powertrain Integrity Crankcase, Valvetrain, Gearbox Primary Mechanical Architecture
Electrical Framework Ignition, Charging, Loom Routing Logic-Path Diagnostics
Chassis & Control Suspension, Braking, Frame Structural Safety Standards
Auxiliary Systems Cooling, Filtration, Exhaust Operational Threshold Maintenance

FAQ

Q: Which specific tool is required for the engine mounting fastener maintenance on the Africa Twin? A: 07908-MS80000 is the specialized engine hanger nut wrench designated for securing the chassis-to-engine interface on the XRV750-Y and later models. keyboard_arrow_down

Q: Identify the precise tightening torque for the cylinder head bolts across the Transalp series? A: 30 Nm (3.1 kg-m, 22 lb-ft) is the required specification for the 8mm bolts, ensuring even compression across the head gasket for the 1987–2002 production cycle.

Q: What is the specialized valve clearance adjustment tool ID for the XL650V-1 variant? A: 07708-0030400 is the tappet adjusting wrench utilized for fine-tuning the SOHC valve train to prevent premature wear on the rocker arms.

Q: Verify the standard fork oil capacity for the XL600V-W model year? A: 549 cc (18.6 US oz) of 10W fork oil is the factory-specified volume per leg to maintain the damping characteristics of the front suspension system.

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