1992-1994 Suzuki GSX250F Service Manual (200 P.)

1991–1994 Suzuki GSX250F Service Manual

• Covers 1991–1994 Suzuki GSX250F, GSX250FWN, GSX250FP, and GSX250FR motorcycles, including dedicated sections for 1992–1994 model-year variants
• Original OEM publication, Copyright 1991, Suzuki Motor Corporation Overseas Service Department
• Contains 47 exploded-view diagrams, 12 electrical reference charts, 25 torque-specification tables, and comprehensive diagnostic inspection criteria
• Stored against your account so you can retrieve it after a hard-drive loss
• Indexed PDF search covers every chapter and appendix
• This 1991 first edition provides the primary technical documentation for the GSX250F four-cylinder platform launch in international markets

Technical Scope and Content

The 1991–1994 Suzuki GSX250F service manual details standard maintenance and engine overhaul specifications for the water-cooled DOHC platform. This technical publication includes chapters dedicated to engine removal, transmission assembly, cooling system efficiency, and fuel injection balance. Maintenance intervals for air cleaner service, spark plug replacement, and brake fluid flushing are outlined in the periodic tune-up procedures.

Servicing information for the 1991–1994 Suzuki GSX250F includes torque values for chassis fasteners, steering stem bolts, and engine cover seals. Additional sections detail carburetor synchronization using external balancer gauges and internal piston-valve inspection limits. The electrical chapter covers battery maintenance and charging-system diagnostic checks for the generator.

Specification and Reference Values

Engine performance data for the 1991–1994 Suzuki GSX250F includes a standard compression pressure range of 1,200–1,700 kPa. Tappet clearance for intake valves is specified at 0.17–0.27 mm when cold, while exhaust valve clearance is documented at 0.20–0.30 mm. The fuel pump discharge volume is listed at over 600 ml per minute during testing. Cooling solution capacity for the radiator and reservoir is set at 2.0 liters of a 50:50 mixture. Understanding factory workshop documentation is structured assists owners in locating correct tightening torques for critical safety components like axle nuts and brake calipers.

Reference only — always consult a certified technician before performing service on this equipment. This official 229-page Suzuki factory publication provides the complete technical specifications and inspection procedures for the 1991–1994 Suzuki GSX250F motorcycle, documenting engine, chassis, and electrical system requirements for all four-cylinder models.