1995–2002 Yamaha Wolverine 350 YFM350FX Supplementary Service Manual (P/N LIT-11616-09-58)

440 Pages • 33.04 MB • Instant, Printable PDF

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Yamaha Models Covered & Key Technical Specifications

Models: Wolverine 350 (YFM350FX), Wolverine 350 YFM350FXN, Wolverine 350 YFM350FXP, Wolverine 350 YFM350FXG, Wolverine 350 YFM350FXH

Sub-models / Variants: 4KBM (USA), 4KBN (CDN), 4KBP (Europe), 4KBR (USA), 4KB3 (USA), 4KB4 (CDN), 4KB5 (Europe)

Model Years: 1995–2002 (1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002)

Serial Numbers: JY44KBA0SA000101, JY44KBN0SA022101, 4KB-026101, 4KB-048101, 4KB-052101, 4KB-000101


  • Engine displacement: 348 cc / 349 cc

  • Engine type: Air-cooled 4-stroke, SOHC, forward-inclined single cylinder

  • Idle speed: 1,450–1,550 r/min

  • Intake valve clearance (cold): 0.06–0.10 mm (0.002–0.004 in)

  • Exhaust valve clearance (cold): 0.16–0.20 mm (0.006–0.008 in)

  • Minimum spark gap: 6 mm (0.24 in)

  • Transmission type: Constant mesh 5-speed with reverse

File & Download Details
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Listing ID:
24074
Seller:
Sarah Robinson
File Size:
33.04 MB
File Type:
PDF
Language:
English
Pages:
440
Printable:
Yes
Manual details last updated and verified:
Sep 17, 2026

Yamaha Manual Features & Content Preview

  • Combines 440 PDF pages of Yamaha factory service information: base manual LIT-11616-09-58 / 4KB-28197-20 plus supplements LIT-11616-09-95 / 4KB-28197-21, LIT-11616-12-03 / 4KB-28197-22, LIT-11616-13-05 / 4KB-28197-23, LIT-11616-14-02 / 4KB-28197-24, and LIT-11616-15-07 / 4KB-28197-25.
  • Identifies the covered Wolverine 350 builds across the 1995-2002 range by model code, including YFM35FXG, YFM35FXH, YFM350FXLC, YFM350FXM/YFM350FXMC, YFM350FXN, and YFM350FXP, with USA, California, Canadian, and European codes where the publications specify them.
  • Takes engine repair well beyond routine service, covering engine removal and remounting, cylinder-head and valve work, piston and cylinder inspection, crankshaft and balancer service, oil-pump repair, primary and secondary clutch work, shifter and transmission service, cam timing, and final adjustment.
  • Handles the full shaft-drive and chassis side of the machine, including middle gear and universal-joint service, differential and CV-joint repair, rear final-drive setup, hydraulic brake overhaul and bleeding, steering and toe-in work, front suspension, and swingarm service.
  • Supports electrical fault isolation with CDI ignition, electric-starting, charging, lighting, and signal-system circuit diagrams; switch, relay, starter-motor, pickup-coil, source-coil, and stator tests; cable-routing drawings; and model-specific wiring diagrams.
  • Supplies the factory reference data behind the procedures, including maintenance schedules, lubrication charts, torque tables, fluid specifications and capacities, wear limits, clearances, electrical test values, special-tool references, exploded assemblies, and troubleshooting charts.

The base service manual provides the repair foundation for the air-cooled, four-stroke, single-cylinder Wolverine 350, while the supplements layer in later production changes instead of repeating the entire book. Yamaha prepared this material primarily for dealers and qualified mechanics, and it assumes the user already understands the mechanical principles and workshop practices involved in ATV repair. Because many engine, axle, brake, and suspension procedures require the machine to be raised or major assemblies to be removed, the ATV needs to be securely supported before work begins.

Model and Publication Coverage

Coverage is specific to the publications in the set: YFM35FXG (4KB1 USA; 4KB2 Canada); YFM35FXH (4KB3 USA; 4KB4 Canada; 4KB5 Europe); California YFM350FXLC (4KBC); YFM350FXM/YFM350FXMC (4KBG USA; 4KBH California; 4KBJ Canada); YFM350FXN (4KBM USA; 4KBN Canada; 4KBP Europe); and YFM350FXP (4KBR USA). Starting-number references include 4KB-000101 (FXG/4KB1), 4KB-022101 (FXG/4KB2), 4KB-026101 (FXH/4KB3), 4KB-048101 (FXH/4KB4), and 4KB-052101 (FXH/4KB5), with matching VIN data for the USA and Canadian builds.

440 PDF pages total: YFM350FXN supplement, 16 pages; YFM350FXP supplement, 25 pages; scan divider, 1 page; YFM35FXH supplement, 20 pages; YFM35FXG base service manual, 339 pages; YFM350FXM/YFM350FXMC supplement, 23 pages; and YFM350FXLC supplement, 16 pages.

Production Changes Covered

The FXH material documents the BST34 carburetor configuration, revised cable routing, ignition data, and the parking-brake engine-revolution limiter. The California FXLC section adds its own carburetor, engine, chassis, maintenance, spark-arrester, and wiring information. For the FXM/FXMC, Yamaha added recoil-starter and left-crankcase-cover procedures, revised differential/CV-joint data, and a matching wiring diagram.

The FXN supplement updates engine and electrical specifications, periodic maintenance data, valve/camshaft/rocker-arm assembly information, and steering-system installation. The FXP supplement adds revised brake and cable-routing details, DC-CDI ignition and signal-system troubleshooting, switch checks, and a dedicated YFM350FXP wiring diagram. These supplements are intended to be used with the earlier publications included in this same PDF.

Workshop Depth, Diagrams, and Special Tools

The drivetrain chapters cover middle-gear and final-drive disassembly, bearing and seal work, shim selection, gear-lash measurement and adjustment, CV-joint service, and operational checks after assembly. Tool callouts include the YM-01231 / 90890-01231 gear-lash measurement tool, YM-04062 / 90890-04062 universal-joint holder, YM-01462 / 90890-01462 44 mm hex wrench, and YU-33270 / 90890-01362 flywheel puller.

Useful drawing sets include the middle-gear and universal-joint exploded view, differential and constant-velocity-joint assembly, rear axle/final-drive layout, CDI ignition circuit, electric-starting circuit, and the model-specific YFM350FXP and YFM350FX wiring diagrams. The manual also flags repair mistakes that can ruin parts: insufficient shaft-drive gear lash is described as extremely destructive to the gear teeth, while striking the rear axle directly with a hammer can damage its threads and splines.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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1995–2002 Yamaha Wolverine 350 YFM350FX Supplementary Service Manual (P/N LIT-11616-09-58) $19.25