1995-2002 Yamaha Wolverine 350 YFM350FX Supplementary Service Manual (440 P.)

Yamaha YFM350FX 350cc engine with valve clearance, rocker arm, ignition system, brake adjustment, and electrical troubleshooting. PN 4KB-28197-24

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Yamaha 1995-2002 Yamaha Wolverine 350 YFM350FX Supplementary Service Manual (440 P.) manual page preview - page 1 of 440

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Document Details

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Document Number / Seller:
24074 / Sarah Robinson
File Size:
33.04 MB
File Type:
PDF
Language:
English (some of our manuals are multi-language)
Pages:
440
Printable:
Yes
Estimated Download Time:
0.68 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
ATV
Brand:
Yamaha
Reviewed and Approved:
Dec 24, 2025
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Models Covered & Key Technical Specifications

Yamaha Wolverine 350 YFM350FXN, YFM350FXP (LIT-11616-14-02, LIT-11616-15-07) — 2001–2002 Expert Documentation Catalog | Wolverine 350 Kit.

  • Certified Displacement Data: Engine cylinder volume reaches 349 cc is designed for the YFM350FX four-stroke architecture Architecture.
  • Designated Valve Clearance: For optimal cold operation, intake valve gap measures 0.06–0.10 mm (0.002–0.004 in) controls precise combustion Norms.
  • Design Fuel Tank Capacity: Tank volume reaches 12–14 mm (0.47–0.55 in) float height is measured at the chamber mating surface Bounds.
  • Engineered Engine Idle Speed: The carburetor requires 1,450–1,550 r/min RPM for correct operation Topology.
  • Primary Oil Pressure Rating: Hot oil pressure delivers 8 kPa (0.08 kg/cm², 1.16 psi) at 1,500 r/min indicates system performance Matrix.
  • Baseline Spark Gap Specification: Minimum ignition spark gap is specified as 6 mm (0.24 in) for reliable starting Standards.

Professional Workshop Service Manual & Technical Specifications

Complete Performance Reference Manual: Yamaha Wolverine 350 YFM350FXG, YFM350FXH, YFM350FXLC, YFM350FXMC, YFM350FXN, YFM350FXP ATV (1995-2002) Documentation-Framework

Technical-Benchmarks: YFM350FXG, YFM350FXH, YFM350FXLC, YFM350FXMC, YFM350FXN, YFM350FXP models (1995–2002) // Service-Level: Multi-model ATV service and component specification Logic // Technical-Benchmarks: Comprehensive supplementary reference containing specifications, adjustments, wiring, and chassis documentation.

Assessment-Element Value Logic
Document Scope Specifications & Service Procedures Covers general specifications, maintenance data, electrical systems, and chassis reference material
Primary Systems Ignition, Electrical, Braking Complete circuit diagrams and troubleshooting procedures included
Reference Materials Wiring Diagrams & Cable Routing Detailed routing documentation for all major harnesses and control circuits

Coverage is segmented into comprehensive sections addressing specifications for engine, carburetion, and electrical systems; the document progresses through periodic maintenance and adjustment procedures, further encompasses detailed ignition system troubleshooting logic, and includes complete wiring diagrams with comprehensive signal system circuit information, along with cable routing reference across multiple chapters.

Hydraulic schematics are included for the front and rear braking systems with component identification. Steering component information is provided for the tie-rod assembly, including dimensions and alignment reference values. Inspection guidelines are provided for spark plug gaps and ignition system continuity verification using specialized testers. Alignment specifications are included for toe-in measurement on the steering geometry. Reference data is included for engine specifications, including rocker arm clearances, piston sizing, carburetor jet configurations, and lubrication system pressure settings.

The manual documents torque specifications for the tie-rod locknut assembly to ensure proper thread engagement security. Fundamental electrical troubleshooting procedures are presented for ignition system diagnosis, covering fuse verification, battery condition assessment, spark plug inspection, and pickup coil resistance measurement. Complete specifications for the YFM350FXP model include general dimensions, electrical ratings, brake lever free play values, and detailed information on the C.D.I. ignition system, magneto generator output, and rectifier/regulator characteristics. The document provides systematic coverage of periodic checks and adjustments applicable across model years, addressing brake system operation, switch functionality verification, and electrical component testing protocols.

FAQ

What is the **required** valve clearance for cold intake valves? keyboard_arrow_down

0.06 ~ 0.10 mm (0.002 ~ 0.004 in) is the cold intake valve clearance specification for proper engine operation.

Calculate the **specified** tie-rod assembly length measurement. keyboard_arrow_down

361 mm (14.2 in) is the correct tie-rod assembly length, adjusted by turning both tie-rod ends after loosening the locknuts.

What values are **essential** for brake lever free play adjustment? keyboard_arrow_down

0 mm (0 in) at the brake lever end is the essential specification; if out of specification, the front brake system requires bleeding.

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Reviews (5)

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The manual is incredibly detailed and easy to follow. I appreciated the step-by-step instructions for repairs!
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The illustrations are fantastic! They really helped me understand the assembly process. Customer support was also very responsive!
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Rated 5 out of 5 stars
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This manual has everything you need for maintaining my YFM350FXP. The download process was quick and smooth too!
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I found the troubleshooting guide particularly useful. Downloading the manual was seamless, and the support team answered all my questions promptly.