2003 Suzuki LTZ400 K3 Service Manual
Field service reference for the 2003 Suzuki LTZ400 K3. Includes detailed diagrams and specifications for engine, chassis, and fuel system components. Publication 99500-20502.
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Sample pages from the 2003 Suzuki LTZ400 K3 Service Manual manual
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Models Covered & Key Technical Specifications
Suzuki LTZ400 K3 (99500-20502) — 2003 Manufacturer Expert Guide | Precision Engineering Toolkit.
- Approved Operational Speed: 1500 ± 100 r/min defines the standard idle engine speed Parameter.
- Designated Unit Dimensions: The bore measures 62.6 mm (2.465 in) for precise cylinder alignment Architecture.
- Factory Print Quality: For optimal component performance, the compression ratio is 11.0:1 Norms.
- Essential Tank Capacity: The fuel tank holds 10.0 L (2.6 US/2.2 imp gal) of fuel Topology.
- Operational Dimensional Tolerance: The crank web-to-web width is standard at 62.0 ± 0.1 mm (2.441 ± 0.004 in) Protocol.
- Approved Production Rate: Vehicle overall length reaches 1830 mm (72.0 in) Baseline.
Manual Description & Preview
Technical Assembly Diagnostic Manual: Suzuki LTZ400 K3 2003 Service Manual System-Standards
Specification-Class: Suzuki LTZ400 K3 (99500-20502) // Maintenance-Category: ATV / Engine Logic // Specification-Class: Technical details and procedures.
| Assessment-Element | Baseline | Architecture |
|---|---|---|
| Engine Displacement | 398 cm³ (24.3 cu.in) | N/A |
| Compression Ratio | 11:1 | N/A |
| Fuel Tank Capacity | 10.0 L (2.6 US/2.2 imp gal) | N/A |
| Engine Oil Capacity | 2.0 L (2.1 US/1.8 imp qt) | N/A |
| Battery | 12 V 26.8 kC (8 Ah/10 HR) | N/A |
| Overall Length | 1830 mm (72.0 in) | N/A |
Maintenance information covers:
- Periodic Maintenance Schedule
- Engine Components Removable with Engine in Place
- Engine Removal and Remounting
- Cooling System
- Fuel System
This manual documents the various systems and procedures for the Suzuki LTZ400 K3. It provides detailed information on engine components, fuel system, chassis, and more, facilitating a thorough understanding of the vehicle's mechanics. The manual references specific procedures and part numbers to ensure accurate maintenance and repair. Discussions include general information, periodic maintenance, engine systems, cooling and lubrication, fuel system, and more, offering a comprehensive overview.
The troubleshooting chapter addresses potential issues and their solutions.
Cooling system maintenance is addressed in sections detailing coolant, radiator, and fan procedures.
Testing requirements are specified for engine compression and oil pressure checks.
Clearance measurements are addressed for critical engine components like valve shims and piston rings.
Special procedures are addressed for transmission and clutch disassembly and reassembly.
...documents torque specifications for engine mounting bolts to ensure proper dynamic load distribution.
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