2008 Arctic Cat Crossfire 500, Crossfire 600, M-Series 600, M-Series 800, Panther 570, and Bearcat 570 Snowmobile Service Manual
1,119 Pages • 241.22 MB • Instant, Printable PDF
Arctic Cat Models Covered & Key Technical Specifications
Models: Arctic Cat Crossfire 500, Arctic Cat Crossfire 600, Arctic Cat Crossfire 800, Arctic Cat Crossfire 1000, Arctic Cat M-Series 600, Arctic Cat M-Series 800, Arctic Cat M-Series 1000, Arctic Cat Panther 370, Arctic Cat Panther 570, Arctic Cat Bearcat 570, Arctic Cat Z 370, Arctic Cat Z 570
Sub-models / Variants: F-Series 500, F-Series 600, F-Series 800, F-Series 1000, Carbureted models, EFI models, Electric start models, Liquid cooled models, Fan cooled models
Model Year: 2008
Technical Data:
-
Ignition Timing (Warm @2000 RPM): 12–20 degrees depending on model
-
Spark Plug Gap: 0.7–0.8 mm (0.028–0.031 in.)
-
Piston Pin Diameter: 17.995–24.000 mm depending on displacement
-
Crankshaft Runout (t.i.r.): 0.05 mm (0.002 in.)
-
Connecting Rod Radial Play Range: 0.003–0.020 mm (0.0001–0.0008 in.)
-
Lighting Coil Output: 12V/185W to 12V/280W depending on model
Arctic Cat Manual Features & Content Preview
- Covers 2008 Arctic Cat Crossfire, M-Series, Panther, Bearcat, F-Series, and Z-Series snowmobiles equipped with 370cc through 1000cc engines.
- Contains detailed assembly schematics, engine specifications, crankshaft runout tables, and troubleshooting flowcharts.
- This massive 1,119-page reference provides the complete technical documentation for 2008-model Arctic Cat engines and chassis.
This manual details the complete teardown and rebuild specifications for Arctic Cat 2-stroke engines. Whether you run a professional shop or wrench in your own garage, it provides precise, factory-level technical data for assembly, disassembly, cleaning, and measuring critical components. Chapters break down internal configurations for the 370cc fan-cooled, as well as the 500cc, 570cc, 600cc, 800cc, and 1000cc liquid-cooled powerplants. Each section relies on clear visual guides to help you quickly identify parts, set engine timing, and apply the correct sealing compounds, such as Three Bond 0636-070 and various Loctite thread lockers. Because this is an instant download, you can pull up these exact specifications on your tablet right at the workbench without waiting for shipping.
Proper maintenance requires strictly adhering to factory tolerances. Always follow the specified safety guidelines and torque values outlined in the documentation to ensure a safe, reliable ride and prevent catastrophic component failure. The publication provides authoritative technical data for the 2008 Arctic Cat snowmobile lineup, including torque specifications for general bolts and specific engine fasteners. You can easily access reference tables for piston replacement, crankshaft runout tolerances, and cylinder head volume. Specialized charts take the guesswork out of metric-to-imperial conversions for drilling and fastener torque. For electrical diagnostics, the manual decodes ECU and Chassis Control Unit (CCU) error codes for EFI systems, utilizing flashing light sequences to pinpoint faults in components like the ignition coil, exhaust temperature sensor, or APV valves. Essential reference values are fully documented for piston-to-cylinder clearances, ring end gaps, and ignition timing settings at 2000 RPM.
Customer Reviews
Read what our customers say about this Arctic Cat Snowmobile manual and share your own experience.