2009 Arctic Cat ATV 400 TRV, 500, 550, 700, 1000 Thundercat Service Manual

Field service reference for Arctic Cat 400 TRV, 500, 550, 700, 1000 Thundercat ATVs. Covers engine, transmission, chassis, and electrical systems. Ref: 1172825

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Document Details

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Document Number / Seller:
26068 / Karen Phillips
File Size:
107.89 MB
File Type:
PDF
Language:
English
Pages:
349
Printable:
Yes
Category:
ATV
Last updated / verified
Apr 9, 2025

Models Covered & Key Technical Specifications

2009 Arctic Cat ATV 400 TRV, 500, 550, 700, 1000 Thundercat Service Manual: Complete Repair & Troubleshooting Manual

Arctic Cat 400 TRV, 500, 550, 700, 1000 Thundercat (2009) -- 1172825 Complete Service Handbook | Workshop Portfolio. Engine Specifications: 2.5 L (2.6 U.S. qt) - Automatic transmission fluid capacity requirements. Electrical System Specs: 12V/37W (2) headlight bulb specification for optimal illumination. Fuel System Data: 87 Octane Regular Unleaded gasoline compatibility for maximum performance. Chassis Dimensions: 25 x 8-12 front tire size for stable handling. Brake Fluid Type: DOT 4 brake fluid specification for reliable stopping power. Cooling System Capacity: 2.9 L (3.0 U.S. qt) coolant capacity for optimal engine temperature management.

Professional Workshop Service Manual & Technical Specifications

Arctic Cat 400 TRV, 500, 550, 700, 1000 Thundercat (2009) - Comprehensive Service, Repair & Troubleshooting Manual Procedure-Database

Series-Validation: 349 Pages // Calibration-Scope: English / USA // Year-Coverage: 2009.

This manual details service, maintenance, and troubleshooting for the 2009 Arctic Cat ATV lineup. It covers engine, transmission, chassis, and electrical systems, providing essential information for service-oriented applications. Arctic Cat recommends new gaskets, lock nuts, and seals for all internal components during servicing.

Procedures

Technical content addresses disassembly, inspection, and assembly of all major ATV components. It includes specific procedures for top-side, left-side, and right-side components, as well as detailed instructions for center crankcase work. Careful attention is paid to critical torque specifications and all procedures are supported by clear illustrations.

Technical Specifications Table

Service-Nexus Value Framework
Engine Oil Capacity 2.5 L (2.6 U.S. qt) Automatic Transmission Fluid Capacity
Tire Size 25 x 8-12 Front Tire Size
Brake Fluid Type DOT 4 Brake Fluid Specification
Coolant Capacity 2.9 L (3.0 U.S. qt) Cooling System Capacity
Fuel Type 87 Octane Regular Unleaded Recommended Gasoline
Headlight Bulb 12V/37W (2) Headlight Specification

System Overviews

Thorough documentation covers various systems including the engine/transmission, drive system, suspension, steering/frame, and controls/indicators. Diagnostic flowcharts and troubleshooting guides are provided for common issues. The manual emphasizes the use of genuine Arctic Cat parts for all replacements.

Component Specifications

Detailed specifications are provided for valves, camshafts, pistons, rings, crankshafts, and more. Measurement procedures for critical component clearances, runouts, and dimensions are clearly outlined, ensuring accurate assembly and performance. Torque specifications for all fasteners are detailed in Section 1.

Maintenance Schedule

The periodic maintenance chart outlines recommended service intervals for all major components, including battery, filters, fluids, brakes, and electrical connections, ensuring optimal ATV longevity and performance.

FAQ

Identify the **correct** service interval parameters for the Arctic Cat ATV. keyboard_arrow_down

The initial service after break-in, for the first month or 100 miles, requires inspection of the battery, air filter/drain tube, and valve/tappet clearance.

What **documented** system architecture is covered in the manual? keyboard_arrow_down

The manual covers engine/transmission, drive system, suspension, steering/frame, and controls/indicators system architecture.

Determine the **precise** tool requirements for servicing this ATV. keyboard_arrow_down

Special tools required include a Compression Tester Kit (0444-213) and an Oil Filter Wrench (0644-389) for effective maintenance procedures.

What **proper** electrical values are documented for the ATV? keyboard_arrow_down

Headlight specifications indicate a 12V/37W (2) bulb for optimal illumination, and taillight/brakelight specifications are 12V/8W/27W.

Check the **standard** calibration settings for the engine. keyboard_arrow_down

Engine idle RPM (carbureted models) requires periodic inspection, and the standard fuel type is 87 Octane Regular Unleaded gasoline.

Customer Reviews

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Reviews (5)

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This manual has been a lifesaver for my 2009 Arctic Cat. The step-by-step instructions are easy to follow!
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Rated 4 out of 5 stars
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I received the download link promptly after purchase. The service was professional and efficient!
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Had a question about the manual, and the support team responded quickly with great assistance. Fantastic service!
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I love how detailed this manual is. The specifications section helped me a lot with my repairs. Highly recommend!