2009 Arctic Cat ATV 400 TRV, 500, 550, 700, 1000 Thundercat Service Manual
Field service reference for Arctic Cat 400 TRV, 500, 550, 700, 1000 Thundercat ATVs. Covers engine, transmission, chassis, and electrical systems. Ref: 1172825
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Sample pages from the 2009 Arctic Cat ATV 400 TRV, 500, 550, 700, 1000 Thundercat Service Manual manual
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Arctic Cat Models Covered & Key Technical Specifications
Models: Arctic Cat 400 TRV, Arctic Cat 500, Arctic Cat 550, Arctic Cat 700, Arctic Cat 1000 Thundercat
Sub-models / Variants: Manual Transmission, Automatic Transmission, H1 Models, H2 Models, TRV, Cruiser, Mud Pro
Build Years: 2009
Technical Data:
- Engine oil capacity (400 TRV): 3.3 L (3.5 U.S. qt) overhaul, 2.8 L (3.0 U.S. qt) change
- Coolant capacity: 2.9 L (3.0 U.S. qt) to 3.3 L (3.5 U.S. qt) depending on model
- Brake fluid specification: DOT 4
- Headlight specification: 12V/37W (2) or 12V/27W (2)
- Fuel octane rating: 87 minimum octane regular unleaded
- Front tire size: 25 x 8-12
- Rear tire size: 25 x 10-12
Arctic Cat Manual Features & Content Preview
Arctic Cat 2009 ATV Technical Reference
- Covers 2009 Arctic Cat 400 TRV, 500, 550, 700, and 1000 Thundercat models, including manual and automatic transmission variants
- Original OEM publication, copyright August 2008, Arctic Cat Inc.
- Contains over 100 exploded-view component illustrations and 65 detailed technical specification tables
- Delivered as a direct download the moment payment clears
- Full-text search finds any part number in seconds
- This 349-page manual serves as the primary technical source for 2009 Arctic Cat 400 TRV, 500, 550, 700, and 1000 Thundercat units, documenting factory-recommended assembly and maintenance specs for the entire engine, drivetrain, and chassis lineup
Contents and Documentation Scope
The manual spans nine sections, beginning with general information and technical specifications for the 400, 500, H1, and H2 engine configurations. Periodic maintenance chapters detail service intervals for transmission fluids, valve tappet clearances, and electrical system health. Engine and transmission overhaul procedures are segmented by model, covering top-end service, crankcase separation, and clutch adjustments. Further documentation includes electrical system schematics, steering and suspension component inspection, frame welding standards, and hydraulic brake system bleeding procedures.
Technical Data and Service Preview
Reference tables list precise torque values for engine internals, chassis fasteners, and drive train components, such as the 147 ft-lb clutch shoe nut torque for the 400 TRV. Fluid capacities are documented, with the 500 automatic transmission requiring 2.5 L of oil for change. Intake valve clearance for the 400 model is set at 0.076–0.127 mm. The how factory workshop documentation is structured guide assists users in navigating these complex mechanical systems. Note: This manual is a reference resource for trained technicians; always consult authorized service personnel for complex mechanical operations.
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