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2009 Arctic Cat 400, 500, 550, 700, 1000 Thundercat ATV manual Preview image 1
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2009 Arctic Cat 400, 500, 550, 700, 1000 Thundercat ATV manual

Includes the following models

  • 400 TRV
  • 500 Automatic
  • 500 Manual
  • 550 H1
  • 550 H1 TRV
  • 700 H1
  • 700 H1 Cruiser Thundercat
  • 1000 H2 Cruiser
  • Arctic Cat 400 Thundercat ATV
  • Arctic Cat 500 Thundercat ATV
  • Arctic Cat 550 Thundercat ATV
  • Arctic Cat 700 Thundercat ATV
  • Arctic Cat 1000 Thundercat ATV
  • 700 H1 Cruiser Thundercat - Engine: 695 cc / 42.4 ci, 4-stroke, Single-Cylinder, SOHC

Production/model years: 2009

File specifications

File size: 107.89 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 2.21 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

Foreword


SECTION 1 - GENERAL INFORMATION/SPECIFICATIONS

General Specifications

Torque Specifications

Torque Conversions (ft-lb/n-m)

Threading Torque (General Bolts)

Threading Torque (Special)

Special Tools

Genuine Parts/Lubricants

Break-In Procedure

Preparation for Storage

Preparation After Storage


SECTION 2 - PERIODIC MAINTENANCE

Maintenance Schedule

Lubrication Points

Engine Oil and Filter Change

Air Filter Service

Spark Plug Replacement

Brake System Inspection

Coolant System Maintenance

Drive Chain/Belt Maintenance

Battery Maintenance

Throttle and Choke Cable Inspection


SECTION 3 - ENGINE/TRANSMISSION

Engine Removal and Installation

Cylinder Head and Valve Service

Piston and Cylinder Service

Crankshaft and Crankcase

Camshaft and Timing Chain

Transmission Removal and Installation

Transmission Disassembly and Assembly


SECTION 4 - FUEL/LUBRICATION/COOLING

Carburetor/Throttle Body

Fuel Pump and Filter

Fuel Tank and Lines

Oil Pump and Filter

Cooling System Overview

Radiator and Hoses

Water Pump

Thermostat


SECTION 5 - ELECTRICAL SYSTEM

Wiring Diagrams

Battery and Charging System

Ignition System

Starter Motor and Solenoid

Lighting System

Switches and Controls

Fuses and Relays


SECTION 6 - DRIVE SYSTEM

Drive Shaft and Axles

Front Differential

Rear Differential

Drive Belt and Clutches

4WD System

CV Joints


SECTION 7 - SUSPENSION

Front Suspension Overview

Front Shock Absorbers

Front Control Arms

Rear Suspension Overview

Rear Shock Absorbers

Rear Control Arms

Swingarm


SECTION 8 - STEERING/FRAME

Steering System Overview

Steering Column

Steering Knuckles and Tie Rods

Frame Inspection and Repair

Frame Dimensions


SECTION 9 - CONTROLS/INDICATORS

Handlebar Controls

Instrument Cluster

Indicator Lights

Control Cables and Adjustments

Throttle and Brake Levers


APPENDICES

Troubleshooting Guide

Special Tools

Service Data and Specifications

Technical Bulletins

Glossary of Terms


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